Light diffusion film and light diffusion film manufacturing method

A method for manufacturing a light diffusion film, the method comprising the following steps (a) to (d):

• (a) a step of preparing a composition for light diffusion film;
• (b) a step of applying the composition for light diffusion film on a process sheet, and forming a coating layer;
• (c) a step of subjecting the coating layer to first active energy ray irradiation, and forming a first columnar structure region in a lower portion of the coating layer, in which plural pillar-shaped objects having a relatively high refractive index are arranged to stand close together in a region having a relatively low refractive index, while leaving a columnar structure-unformed region in an upper portion of the coating layer;
• and
• (d) a step of subjecting the coating layer to second active energy ray irradiation, and forming a second columnar structure region in the columnar structure-unformed region, in which plural pillar-shaped objects having a relatively high refractive index are arranged to stand close together in a region having a relatively low refractive index, and wherein an upper end of the first columnar structure region extends into a lower end of the second columnar structure region so that the upper end of the first columnar structure region and the lower end of the second columnar structure region overlap with each other in a cross-section of the light diffusion film when the light diffusion film is cut at a plane that is perpendicular to a light diffusion film plane and cuts the pillar-shaped objects into two along axial lines in the first columnar structure region and the second columnar structure region.

A light diffusion film comprising a single-layered light diffusion layer including, sequentially from a lower part of the film along a film thickness direction, a first columnar structure region and a second columnar structure region, in which plural pillar shaped objects having a relatively high refractive index are arranged to stand close together in a region having a relatively low refractive index,

• wherein the light diffusion film comprises an overlapping columnar structure region in which an upper end of the first columnar structure region extends into a lower end of the second columnar structure so that the upper end of the first columnar structure region and the lower end of the second columnar structure region overlap with each other in a cross-section of the light diffusion film when the light diffusion film is cut at a plane that is perpendicular to a light diffusion plane and cuts the pillar shaped objects into two along axial lines in the first columnar structure region and the second columnar structure region,
• a thickness of the overlapping columnar structure region is adjusted to a value within the range of 0.1% to 10% relative to a film thickness, taken as 100%, and
• a value obtained by subtracting the thickness of the overlapping columnar structure region from the sum of the thickness of the first columnar structure region and the second columnar structure region is adjusted to a value of 80% or more relative to the film thickness, taken as 100%.