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US 9,751,075 B2Granted
Ceria-zirconia complex oxide material and method for producing same
AssigneesToyota Jidosha Kabushiki Kaisha, National University Corporation Nagoya University
InventorsSatoshi Nagao, Takashi Minami, Shinichi Matsumoto, Hirohito Hirata, Masakuni Ozawa
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Abstract
A satisfactory oxygen storage material and a method for producing it are provided. The oxygen storage material comprises zirconia particles with a ceria-zirconia complex oxide supported on the zirconia particles. The ceria-zirconia complex oxide includes a pyrochlore phase and has a mean crystallite diameter of 10 nm to 22.9 nm.
Claims1
A method for producing an oxygen storage material, the oxygen storage material comprising:
- zirconia particles and
- a ceria-zirconia complex oxide supported on the zirconia particles, wherein the ceria-zirconia complex oxide includes a pyrochlore phase and has a mean crystallite diameter of 10 nm to 22.9 nm,
- the method comprising the following steps in order:
- (i) a step of preparing an aqueous solution containing:
- a water-soluble cerium salt,
- a water-soluble zirconium salt or oxyzirconium salt,
- a complexing agent that is an alkylcarboxylic acid and/or an alkylcarboxylic acid salt, and
- zirconia particles,
- (ii) adding an aqueous alkali solution to the aqueous solution of (i),
- (iii) holding the aqueous solution mixture of (ii) at a temperature of 180° C. to 220° C. for 0.5 hours to 72 hours to produce a solid product by precipitation,
- (iv) holding the solid product at a temperature of 500° C. to 700° C. for 1 hour to 5 hours and then at a temperature of 700° C. to 1100° C. for 1 hour to 5 hours, and
- (v) further subjecting the solid product to temperature-programmed reduction treatment.
9 more elements
Dependencies are inferred from the claim text.