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US 9,520,215 B2Granted
Chip resistor and method of manufacturing the same
AssigneeRohm Co., Ltd.
InventorMasaki Yoneda
Life of this patent
Estimating the term…
Abstract
A method of manufacturing a chip resistor includes the following steps. A resistor layer is formed on an obverse surface of a material substrate. A plurality of substrate sections are defined in the material substrate by forming, in the obverse surface of the material substrate, a plurality of first grooves each of which is elongated in a first direction. A conductor layer is formed in each of the first grooves. The substrate sections are cut along lines extending in a second direction different from the first direction.
Claims19
A method of manufacturing a chip resistor, the method comprising the steps of:
- forming a surface electrode layer on an obverse surface of a material substrate;
- forming a resistor layer on the obverse surface of the material substrate;
- defining a plurality of substrate sections in the material substrate by forming, in the obverse surface of the material substrate, a plurality of first grooves each being elongated in a first direction and having a bottom surface, a part of the surface electrode layer being removed while each of the first grooves is being formed;
- forming a conductor layer in each of the first grooves;
- cutting the bottom surface of each of the first grooves with a dicing blade;
- and
- cutting the substrate sections in a second direction different from the first direction,
- wherein each of the first grooves has a first side surface and a second side surface that are spaced apart from each other in the second direction,
- in each of the first grooves, the conductor layer includes a first layer portion and a second layer portion that are disposed on the first side surface and the second side surface, respectively,
- the conductor layer further includes a bottom layer portion formed on the bottom surface, and the first layer portion and the second layer portion are spaced apart from each other via a vacant space in the second direction, and
- in each of the first grooves, the dicing blade cuts the bottom layer portion.
8 more elements
Dependencies are inferred from the claim text.