Bonding resin for wood-based composites providing light coloring, low platen sticking, and water resistance

Abstract

Disclosed herein are adhesives, wood-based composites incorporating the adhesives, and methods of forming wood-based composites using the adhesives. In some embodiments, an adhesive emulsion includes a continuous phase having an aqueous, alkaline solution that includes a melamine/urea/formaldehyde (“MUF”) resin, and a dispersed phase that includes a multifunctional aromatic isocyanate component. The solution including the MUF resin has a percent solids content of about 1.0% to about 90.0%, and the MUF resin and the multifunctional aromatic isocyanate component are present in a ratio of about 92:8 to about 40:60 on a solids mass basis. Wood-based composites formed using the adhesives demonstrate an optimal combination of characteristics desirable to the wood products industry.

Dependencies are inferred from the claim text.