Casting of internal features within a product
AssigneeROLLS-ROYCE plc
InventorSteven M. Hillier
Life of this patent
Estimating the term…
Abstract
A method of forming a cast product (30) by providing a core (52) having a plurality of sections (54) and one or more gaps (55) there-between. The core further includes an insert member (60) spanning the gap (55) between adjacent sections (54). The core (52) is located within a mold (68) and a liquid phase material is introduced into gap (55) between the core sections. The liquid phase material is solidified in the gap so as to form a cast feature of a resulting solid product and the core sections (54) are removed from the solid product (30) such that the insert member (60) remains securely held within the feature (74).
Claims21
A method of forming a cast product comprising:
- providing a core having a plurality of sections and one or more gaps there-between, the core including a first insert member spanning the gap between adjacent sections of the core, both ends of the first insert member extending partially into adjacent sections of the core, and the first insert member being directly connected between the adjacent sections of the core so as to hold the adjacent sections in a fixed relative position, the plurality of sections being formed of a ceramic material;
- locating the core within a mould;
- introducing a liquid phase metal material into the gap between the core sections;
- solidifying the liquid phase metal material in the gap so as to form a cast feature of a resulting solid product;
- and
- removing the core sections from the solid product to form cavities therein such that the first insert member remains securely held within the feature located between said cavities.
A method of forming a cast product comprising:
- providing a core having a plurality of sections and one or more gaps there-between, the core including a first insert member spanning the gap between adjacent sections of the core and directly connected between the adjacent sections of the core so as to hold the adjacent sections in a fixed relative position, the plurality of sections being formed of a ceramic material;
- locating the core within a mould;
- introducing a liquid phase metal material into the gap between the core sections;
- solidifying the liquid phase metal material in the gap so as to form a cast feature of a resulting solid product;
- and
- removing the core sections from the solid product to form cavities therein such that the first insert member remains securely held within the feature located between said cavities,
- wherein the first insert member includes outwardly dual tapered portions on either side of a neck portion.
Dependencies are inferred from the claim text.