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US 9,004,985 B2Granted
Fixed abrasive pad and method for forming the same
AssigneeSemiconductor Manufacturing International (Shanghai) Corporation
InventorLi Jiang
Life of this patent
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Abstract
A fixed abrasive pad includes a substrate and a plurality of discrete abrasive blocks attached thereon, wherein the abrasive blocks comprise a plurality of abrasive sub-layers, wherein the abrasive density of the sub-layers increases layer-by-layer from the top sub-layer to the bottom sub-layer according to a predetermined ratio. The predetermined ratio ranges from about 1.099 to about 1.124.
Claims16
A fixed abrasive pad, comprising:
- a substrate;
- and
- a plurality of discrete abrasive blocks attached on the substrate,
- wherein each of the abrasive blocks comprises a plurality of abrasive sub-layers including at least a top abrasive sub-layer, a second abrasive sub-layer, and a bottom abrasive sub-layer, and
- wherein an abrasive density of each of the plurality of abrasive sub-layers increases layer-by-layer from the top abrasive sub-layer to the bottom abrasive sub-layer by a predetermined ratio between 1.099 and 1.124 which is defined as the ratio of a measured abrasive block surface area of a topmost surface of a sub-layer to a measured abrasive block surface area of a bottommost surface of the same sub-layer;
- and
- wherein, provided that x represents an abrasive density of the top abrasive sub-layer, y represents the predetermined ratio, n (n>2) represents a number of an abrasive sub-layer counting from the top abrasive sub-layer, the abrasive density of each abrasive sub-layer from the second abrasive sub-layer to the bottom abrasive sub-layer is defined by x*y(n−1).
4 more elements
A method for forming a fixed abrasive pad, comprising:
- providing a substrate;
- successively depositing a plurality of abrasive sub-layers on the substrate;
- and
- patterning the abrasive sub-layers to form a plurality of discrete abrasive blocks,
- wherein the depositing of each abrasive sub-layer is followed by a solidifying step,
- wherein an abrasive density of each of the plurality of abrasive sub-layers increases layer-by-layer from a top abrasive sub-layer, a second abrasive sub-layer, to a bottom abrasive sub-layer by a predetermined ratio between 1.099 and 1.124 which is defined as the ratio of a measured abrasive block surface area of a topmost surface of a sub-layer to a measured abrasive block surface area of a bottommost surface of the same sub-layer
- wherein the patterning is achieved using a mould having a gravure pattern corresponding to a geometric shape of the discrete abrasive blocks;
- and
- wherein, provided that x represents an abrasive density of the top abrasive sub-layer, y represents the predetermined ratio, n (n>2) represents a number of an abrasive sub-layer counting from the top abrasive sub-layer, the abrasive density of each abrasive sub-layer from the second abrasive sub-layer to the bottom abrasive sub-layer is defined by x*y(n−1).
6 more elements
Dependencies are inferred from the claim text.