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US 8,807,075 B2Granted
Shutter disk having a tuned coefficient of thermal expansion
AssigneeApplied Materials, Inc.
InventorKarl Brown
Life of this patent
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Abstract
A shutter disk having a tuned coefficient of thermal expansion is provided herein. In some embodiments, a shutter disk having a tuned coefficient of thermal expansion may include a body formed from a first material comprising at least two components, wherein a ratio of each of the at least two components to one another is selected to provide a coefficient of thermal expansion of the body that is substantially similar to a coefficient of thermal expansion of a second material to be deposited atop the body.
Claims12
A shutter disk having a tuned coefficient of thermal expansion, comprising:
- a body having a top surface, a bottom surface, and a peripheral surface coupling the top surface to the bottom surface, the bottom surface having an outer step adjacent the peripheral surface, an inner step adjacent the outer step, and an annular groove formed in the bottom surface, wherein the inner step is disposed radially inward of the outer step and the annular groove is disposed radially inward of the inner step, wherein a thickness of the body increases from the outer step to the inner step, wherein the body is formed from a first material comprising aluminum and silicon provided in a ratio of aluminum to silicon of about 1:4 to about 7:3, and wherein the ratio of aluminum to silicon provides coefficient of thermal expansion of the body that is substantially similar to a coefficient of thermal expansion of a second material comprising titanium (Ti) to be deposited atop the body.
A process chamber, comprising:
- a chamber body defining an inner volume having a target comprising titanium (Ti) to be deposited atop a substrate disposed therein;
- a substrate support disposed within the chamber body for supporting the substrate;
- a shutter disk for protecting the substrate support, the shutter disk comprising a body having a top surface, a bottom surface and a peripheral surface coupling the top surface to the bottom surface, the bottom surface having an outer step adjacent the peripheral surface, an inner step adjacent the outer step, and an annular groove formed in the bottom surface, wherein the inner step is disposed radially inward of the outer step and the annular groove is disposed radially inward of the inner step, wherein a thickness of the body increases from the outer step to the inner step, wherein the body is formed from a composite material comprising aluminum and silicon provided in a ratio of aluminum to silicon of about 1:4 to about 7:3, and wherein the ratio of aluminum to silicon provides a coefficient of thermal expansion of the body that is substantially similar to a coefficient of thermal expansion of the titanium (Ti) to be deposited on the shutter disk;
- and
- a transfer robot movably coupled to the chamber body for transferring the shutter disk to the substrate support.
2 more elements
Dependencies are inferred from the claim text.