Multi-layer balloon design for use in combination with catheter assemblies, and methods of making the same

An expandable medical device for the controlled, localized delivery of a therapeutic agent, said expandable medical device having at least one static state and at least one expanded state, said expandable medical device comprising:

• at least one first inner layer formed from a first polymer composition;
• at least one second outer layer formed from a second polymer composition which is the same as or different than said first polymer composition, said at least one second outer layer having an inner surface and an outer surface and the at least one second outer layer comprising a closed lattice in said inner surface or said outer surface of said at least one second outer layer, the closed lattice is defined by channels having a thinner wall than corresponding areas of the outer surface;
• and
• an intermediate layer, said intermediate layer comprising at least one therapeutic agent;
• wherein said lattice is closed in said static state and said intermediate layer is unexposed and said lattice is open when said expandable medical device is in said at least one expanded state, exposing said intermediate layer for delivery of said at least one therapeutic agent.

An expandable medical device for the delivery of an implantable medical device, said expandable medical device having a static state, at least one expanded state and at least one deflated state, said expandable medical device disposed at the distal end of a catheter assembly, said implantable medical device disposed about said expandable medical device when said expandable medical device is in said at least one deflated state, said expandable medical device comprising:

• at least one first inner layer formed from a first polymer composition;
• at least one second outer layer formed from a second polymer composition which is the same as or different than said first polymer composition, said at least one second outer layer having an inner surface and an outer surface and the at least one second outer layer comprising a closed lattice in said inner surface or said outer surface of said at least one second outer layer, the closed lattice is defined by channels having a thinner wall than corresponding areas of the outer surface;
• and
• an intermediate layer, said intermediate layer comprising at least one lubricious polymer material;
• wherein in said static state said lattice is closed and said intermediate layer is unexposed and said lattice is open when said expandable medical device is in said at least one expanded state, exposing said intermediate layer.

An expandable medical device having a static state and at least one expanded state, the expandable medical device in said static state comprising:

• at least one first inner layer formed from a first polymer composition;
• and
• at least one second outer layer formed from a second polymer composition which is the same as or different than said first polymer composition, said at least one second outer layer having an inner surface and an outer surface and the at least one second outer layer comprising a closed lattice in said inner surface or said outer surface of said at least one second outer layer, the closed lattice is defined by channels having a thinner wall than corresponding areas of the outer surface;
• said lattice is open when said expandable medical device is in said at least one expanded state;
• and
• wherein fluid is prevented from flowing through the outer surface or inner surface of the at least one second outer layer when the lattice is closed and wherein fluid can flow through said outer surface of inner surface of said outer layer at least one second when said lattice is open.