Back to results
US 7,745,324 B1Granted
Interconnect with recessed dielectric adjacent a noble metal cap
AssigneeInternational Business Machines Corporation
InventorsChih-Chao Yang, Shyng-Tsong Chen, Baozhen Li
Life of this patent
Estimating the term…
Abstract
The invention comprises a copper interconnect structure that includes a noble metal cap with dielectric immediately adjacent the copper/noble metal cap interface recessed from the noble metal cap.
Claims18
A method of forming an interconnect structure, comprising:
- depositing a first dielectric layer of ultra low-k material;
- forming a sacrificial dielectric layer over said first dielectric layer;
- forming an interconnect feature in said sacrificial dielectric layer and first dielectric layer by:
- etching an opening in said sacrificial dielectric layer and first dielectric layer;
- depositing a liner over said sacrificial dielectric layer and within said opening;
- overfilling said opening with a conductive material;
- and,
- performing a chemical mechanical polishing process to remove a portion of said conductive material, a portion of said liner, and said sacrificial dielectric layer such that top surface of said conductive material filled opening is coplanar with said first dielectric layer;
- depositing a noble metal layer on top of said interconnect feature;
- annealing said interconnect feature such that an alloy layer forms in said conductive material adjacent said noble metal layer;
- removing said noble metal layer and a portion of said first dielectric layer using a gas cluster ion beam, leaving a portion of said liner and said alloy layer protruding from said first dielectric layer;
- and,
- depositing a second dielectric layer over said first dielectric layer and said protruding liner and alloy layer.
10 more elements
An interconnect structure, comprising:
- a liner layer disposed on an intermediate interconnect feature, said intermediate interconnect feature having an opening etched in a dielectric layer of ultra low-k material, said liner layer protruding from said dielectric layer of ultra low-k material;
- a conductive material disposed on said liner layer, said conductive material selected from a group consisting of copper (Cu), aluminum (Al) and alloys thereof, said conductive material filling a portion of said opening;
- an alloy layer disposed on said conductive material, said alloy layer comprising a noble metal and said conductive material, said alloy layer filling remaining portion of said opening, said alloy layer protruding from said dielectric layer of ultra low-k material;
- and,
- a dielectric layer disposed on top of said protruding liner layer, alloy layer, and dielectric layer of ultra low-k material.
2 more elements
Dependencies are inferred from the claim text.