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US 7,744,195 B2Granted
Low loss electrode connection for inkjet printhead
AssigneeSilverbrook Research Pty Ltd
InventorKia Silverbrook
Life of this patent
Estimating the term…
Abstract
An inkjet printhead with planar thermal actuators, with contacts directly deposited onto the CMOS electrodes and suspended heater element, which avoids hotspots caused by vertical or inclined surfaces so that the contacts can be much smaller structures without acceptable increases in resistive losses. Low resistive losses preserves the efficient operation of a suspended heater element and the small contact size is convenient for close nozzle packing on the printhead.
Claims15
An inkjet printhead comprising:
- an array of ink chambers formed on a wafer substrate, each having a nozzle aperture and a thermal actuator, the thermal actuator having a heater element extending between two contacts;
- CMOS (complementary metal-oxide semiconductor) drive circuitry formed by a plurality of flat, metal layers interleaved with interlayer dielectric for selectively providing the thermal actuators of the array with drive signals, the CMOS drive circuitry having a top-most metal layer providing electrodes for each of the thermal actuators respectively, the electrodes each having a flat surface, the contacts of each of the thermal actuators overlying the flat surfaces of the corresponding electrodes for face to face contacting engagement, the top-most metal layer also having apertures extending between each pair of the electrodes such that the heater element is suspended in the chamber;
- an ink conduit between a nozzle layer and the wafer substrate, the ink conduit being in fluid communication with a plurality of the ink chambers;
- and,
- a plurality of ink inlets extending through the wafer substrate for supplying the ink conduit, each of the ink inlets having an ink permeable trap and a vent sized so that the surface tension of an ink meniscus across the vent prevents ink leakage such that only gas bubbles vent to atmosphere through the vent;
- wherein,
- the contacts and the heater element are coplanar such that the thermal actuator is an integral planar structure.
4 more elements
Dependencies are inferred from the claim text.