EMF sensor with protective sheath
AssigneeHarco Laboratories, Inc.
InventorSamir W. Habboosh
Life of this patent
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Abstract
A rugged sensor and method for manufacturing such, for use in hostile environments, the sensor exhibiting high mechanical strength to protect the sensor from physical damage. The sensor system also including a modular component that may variously be connected to the sensor to extension thereof, the modular component also exhibiting high mechanical strength to protect electrical conductors located therein.
Claims22
A sensor comprising:
- a first component formed from a first component material;
- a first conductor formed from a first conductor material, said first conductor electrically connected to said first component;
- a second component in electrical contact with said first component, said second component formed from a second component material;
- a second conductor formed from a second conductor material, said second conductor electrically connected to said second component;
- a sheath enclosing at least said first component and said second component, said sheath formed of a sheath material having a platinum rhodium alloy, with at least 10% rhodium, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- and
- said oxide is dispersion hardened within grain boundaries and a main body portion of the noble metal.
A method for manufacturing a sensor comprising the steps of:
- providing a first component of a first component material;
- electrically connecting a first conductor to the first component;
- providing a second component of a second component material;
- electrically connecting a second conductor to the second component;
- electrically contacting the first component with the second component to form a junction where the first component meets the second component;
- forming a sheath of a material having a platinum rhodium alloy, with at least 10% rhodium, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- dispersion hardening the oxide within grain boundaries and a main body portion of the noble metal;
- and
- enclosing at least the first component and the second component in the sheath.
A sensor which is resistant to degradation at high temperature comprising:
- a first component formed from at least a first noble metal and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- a first conductor formed from a first conductor material, said first conductor electrically connected to said first component;
- a second component in contact with said first component, said second component formed from at least at least a second noble metal, different than the first noble metal, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- a second conductor formed from a second conductor material, said second conductor electrically connected to said second component;
- a sheath enclosing said first and second conductors, said sheath formed of a sheath material having a platinum rhodium alloy, with at least 10% rhodium, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- and
- said oxide is dispersion hardened within grain boundaries and a main body portion of the noble metal.
A sensor comprising:
- a first component formed from a first component material;
- a first conductor formed from a first conductor material, said first conductor electrically connected to said first component;
- a second component in electrical contact with said first component, said second component formed from a second component material;
- a second conductor formed from a second conductor material, said second conductor electrically connected to said second component;
- a sheath enclosing at least said first conductor and said second conductor, said sheath formed of a sheath material having a platinum rhodium alloy, with at least 10% rhodium, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- and
- said oxide is dispersion hardened within grain boundaries and a main body portion of the noble metal.
A sensor comprising:
- a first component formed from a first component material;
- a first conductor formed from a first conductor material, said first conductor electrically connected to said first component;
- a second component in electrical contact with said first component, said second component formed from a second component material;
- a second conductor formed from a second conductor material, said second conductor electrically connected to said second component;
- and
- a sheath, electrically insulated from and enclosing at least said first component and said second component, said sheath formed of a sheath material having a platinum rhodium alloy, with at least 10% rhodium, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- said sheath having a higher melting point that said first and second components.
A sensor comprising:
- a first component formed from a first component material;
- a first conductor formed from a first conductor material, said first conductor electrically connected to said first component;
- a second component in electrical contact with said first component, said second component formed from a second component material;
- a second conductor formed from a second conductor material, said second conductor electrically connected to said second component;
- a sheath, electrically insulated from and enclosing at least said first conductor and said second conductor, said sheath formed of a sheath material having a platinum rhodium alloy, with at least 10% rhodium, and an oxide selected from the group consisting of yttrium oxide, cerium oxide, zirconium oxide, and combinations of these;
- said sheath having a higher melting point that said first and second conductors.
Dependencies are inferred from the claim text.