Poly(arylene ether) adhesive compositions
AssigneeGeneral Electric Company
InventorsMichael J. Davis, James Estel Tracy, Geoffrey Henry Riding, Gary William Yeager
Life of this patent
Estimating the term…
Abstract
An adhesive for thermoplastic film is formed from a composition comprising a blend of a poly(arylene ether), a thermosetting resin, a toughening agent, an optional plasticizer, and a cure agent. The adhesive finds particular utility in circuit board applications.
Claims27
An adhesive formed from a composition comprising, based on 100 weight percent of the resin portion of the composition:
- about 5 to about 50 weight percent of a poly(arylene ether) resin having a number average molecular weight of about 8,000 to about 13,000;
- about 50 to about 90 weight percent of a thermosetting resin selected from the group consisting of cyanate esters, polyesters, epoxy, benzoxazines, benzocyclobutene resins, and mixtures thereof;
- about 0.5 to about 15 weight percent of a toughening agent selected from the group consisting of poly(vinyl butyral-co-vinyl acetate) resins, partially hydrolyzed poly(vinyl butyral-co-vinyl acetate) resins, styrene-butadiene-styrene block copolymers, styrene-ethylene-styrene block copolymers, and styrene-ethylene-butylene-styrene block copolymers;
- and
- about 0.1 to about 7 weight percent of a cure agent.
An adhesive formed from a composition comprising, based on 100 weight percent of the resin portion of the composition:
- about 5 to about 50 weight percent of a poly(arylene ether) resin having a number average molecular weight of about 8,000 to about 13,000;
- about 50 to about 90 weight percent of a thermosetting resin selected from the group consisting of cyanate esters, polyesters, epoxy, benzoxazines, benzocyclobutene resins, and mixtures thereof;
- about 0.5 to about 15 weight percent of a toughening agent, wherein the toughening agent is a poly(vinyl butyral-co-vinyl acetate) resin or a partially hydrolyzed poly(vinyl butyral-co-vinyl acetate) resin;
- and
- about 0.1 to about 7 weight percent of a cure agent.
An adhesive formed from a composition comprising, based on 100 weight percent of the resin portion of the composition:
- about 5 to about 50 weight percent of a poly(arylene ether) resin having a number average molecular weight of about 8,000 to about 13,000;
- about 50 to about 90 weight percent of a thermosetting resin selected from the group consisting of cyanate esters, polyesters, epoxy, benzoxazines, benzocyclobutene resins, and mixtures thereof;
- about 1 to 15 weight percent of a toughening agent, wherein the toughening agent is a poly(vinyl butyral-co-vinyl acetate) resin or a partially hydrolyzed poly(vinyl butyral-co-vinyl acetate) resin;
- and
- about 0.1 to about 7 weight percent of a cure agent.
An adhesive formed from a composition comprising, based on 100 weight percent of the resin portion of the composition:
- about 5 to about 50 weight percent of a poly(arylene ether) resin, wherein the poly(arylene ether) has a number average molecular weight of about 8,000 to about 13,000, and wherein the poly(arylene ether) is the reaction product of a higher molecular weight poly(arylene ether) with a peroxide and, optionally, a phenolic compound;
- about 50 to about 90 weight percent of a thermosetting resin selected from the group consisting of cyanate esters, polyesters, epoxy, benzoxazines, benzocyclobutene resins, and mixtures thereof;
- about 0.5 to about 15 weight percent of a toughening agent selected from the group consisting of poly(vinyl butyral-co-vinyl acetate) resins, partially hydrolyzed poly(vinyl butyral-co-vinyl acetate) resins, styrene-butadiene-styrene block copolymers, styrene-ethylene-styrene block copolymers, and styrene-ethylene-butylene-styrene block copolymers;
- and
- about 0.1 to about 7 weight percent of a cure agent.
An adhesive formed from a composition comprising, based on 100 weight percent of the resin portion of the composition;
- about 5 to about 50 weight percent of a poly(arylene ether) resin having a number average molecular weight of about 8,000 to about 13,000;
- about 50 to about 90 weight percent of a thermosetting resin selected from the group consisting of cyanate esters, polyesters, epoxy, benzoxazines, benzocyclobutene resins, and mixtures thereof;
- about 0.5 to about 15 weight percent of a toughening agent comprising poly(vinyl butyral-co-polyvinyl alcohol-co-polyvinyl acetate);
- and
- about 0.1 to about 7 weight percent of a cure agent.
Dependencies are inferred from the claim text.