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US 6,444,378 B1Granted
Waterborne photoresists for use in manufacture of printed circuit boards
AssigneeAdvanced Coatings International
InventorSteven M. Johnson
Life of this patent
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Abstract
A waterborne photoimageable composition or photoresist comprises a latex binder polymer based on a waterborne dispersion of a photopolymerizable urethane acrylate oligomer having sufficient carboxylic acid functionality to render it develop able in alkaline aqueous solution and a photo initiator chemical system and other components to produce an aqueous coatable and alkali develop able photoresist composition.
Claims26
A method of forming patterns on a substrate comprising the steps:
- applying waterborne photoimageable composition to a substrate and forming a film, said composition comprising between about 30 wt. % to about 98 wt. % of a waterborne dispersion of an aliphatic urethane acrylate oligomer, and between about 1 wt % to about 25 wt. % photoinitiator;
- allowing the film of the photoimageable substrate to dry;
- applying a mask to the film and irradiating the photopolymerizable film to form an image;
- and
- developing the film to form a pattern;
- wherein the aliphatic urethane acrylate oligomer has the following structure:
- CH2═C(R4)—C(O)—O—A—O—C(O)—NH—R—NH—C(O)—O—R1—O—C(O)—NH—R—
- NH—C(O)—O—CH2—
- C(CH3)(CO2H)—CH2—O—C(O)—NH—R—NH—C(O)—O—R1—O—C(O)—NH—R—NH—C(O)—
- NH—R2—NH—
- C(O)NH—R—NH—C—(O)—O—R1—O—C—(O)—NH—R—NH—C(O)—O—CH2C(CH3
- )(CO2H)—CH2—O—
- C(O)—NH—R—NH—C(O)—O—R1—O—C(O)—NH—R—NH—C(O)O—A—O—C(O)—C(R4)═CH2,
- R33NH+;
- wherein,
- R4 is H or CH3;
- A is —CH2—, —CH2CH2, —CH2(CH2)nCH2, or phenyl;
- R is —CH2—, —CH2CH2—, —CH2—(CH2)n—CH2—, phenyl, isophorone, tetramethyl xylene or dicyclohexyl methane;
- R1 is —(CH2CH2OCH2CH2)m—;
- R2 is —CH2—(CH2)n—CH2;
- R3 is H, methyl, ethyl, n-propyl or n- butyl;
- n is 1 to 10 and m is 1 to 10.
19 more elements
Dependencies are inferred from the claim text.