Find end point of CLF3 clean by pressure change
AssigneeTaiwan Semiconductor Manufacturing Company, Ltd.
InventorWen-Liang Huang
Life of this patent
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Abstract
A method for detecting completion of reaction chamber cleaning, comprising monitoring the pressure within the reaction chamber, calculating and tracking voltage versus time gradient of the pressure within the reaction chamber, recognizing when positive and negative gradients of pressure change have occurred and, based on this recognition, terminating the cleaning process of the reaction chamber.
Claims31
A method for detecting completion of reaction chamber cleaning whereby the processing steps that are performed by said reaction chamber comprise successive deposition of reactant gasses that are deposited for formation of semiconductor devices, said reactant gasses being sequentially deposited in an uninterrupted processing sequence over a surface of at least one semiconductor substrate that is positioned inside said reaction chamber, said sequential deposition comprising a deposition of WF6 or WSix followed by a deposition of SiClH2 followed by a deposition of SiH4, said method comprising:
- providing a reaction chamber adapted to receive a semiconductor substrate and reactant gasses therein;
- performing one or more sequences of said processing sequences that are performed inside said reaction chamber;
- introducing a cleaning agent comprising ClF3 into said reaction chamber, starting a process of cleaning said reaction chamber, said introducing a cleaning agent containing ClF3 into said reaction chamber to be initiated after said at least one semiconductor substrate has been removed from said CVD reaction chamber, said removal to be performed after at least one of said sequential depositions comprising a deposition of WF6 or WSix followed by a deposition of SiClH2 followed by a deposition of SiH4 has been completed;
- monitoring pressure within said reaction chamber;
- calculating and tracking pressure versus time gradient of change for said pressure within said reaction chamber;
- and
- terminating the cleaning process of said reaction chamber.
A method for end-point detection of a CVD reaction chamber cleaning process, said CVD reaction chamber being used for successive deposition of reactant gasses that are deposited for formation of semiconductor devices, said reactant gasses being sequentially deposited in an uninterrupted processing sequence over a surface of at least one semiconductor substrate that is positioned inside said CVD reaction chamber, said sequential deposition comprising a deposition of WF6 or WSix followed by a deposition of SiClH2 followed by a deposition of SiH4, said method comprising:
- providing a reaction chamber adapted to receive a semiconductor substrate and to perform deposition of reactant gas therein;
- providing a least one semiconductor substrate, positioning said at least one semiconductor substrate in said CVD reaction chamber, said positioning to be such that reactant gasses can be deposited on a surface of said at least one semiconductor substrate;
- initiating said deposition processes within said CVD reaction chamber, whereby each deposition process is performed to completion of said deposition process, whereby said deposition process is completed after a deposition of WF6 or WSix followed by a deposition of SiClH2 followed by a deposition of SiH4 over a surface of said at least one semiconductor substrate;
- tracking frequency of completion of said CVD reaction chamber deposition processes since a preceding reaction cleaning process has been completed;
- initiating said CVD reaction chamber cleaning process, said CVD reaction chamber cleaning process being initiated after said frequency of completion has reached a limit, said initiating of said CVD reaction chamber cleaning process to be performed after removing said at least one semiconductor substrate from said CVD chamber;
- tracking pressure within said reaction chamber during said CVD reaction chamber cleaning process;
- determining positive and negative gradient of change of said pressure as a function of time;
- tracking positive and negative gradient of pressure change as a function of time;
- determining that said CVD reaction chamber cleaning process is completed;
- and
- terminating said reaction chamber cleaning process.
A method for end-point detection of a CVD reaction chamber cleaning process whereby said CVD reaction chamber is used for successive deposition of reactant gasses that are deposited for formation of semiconductor devices, said reactant gasses being sequentially deposited in an uninterrupted processing sequence over a surface of at least one semiconductor substrate that is positioned inside said CVD reaction chamber, said sequential deposition comprising a deposition of WF6 or WSix followed by a deposition of SiClH2 followed by a deposition of SiH4, said method comprising:
- providing a reaction chamber adapted to receive a semiconductor substrate and to perform deposition of reactant gas therein;
- providing a least one semiconductor substrate, positioning said at least one semiconductor substrate in said CVD reaction chamber, said positioning to be such that reactant gasses can be deposited on a surface of said at least one semiconductor substrate;
- initiating said deposition processes within said CVD reaction chamber, whereby each deposition process is performed to completion of said deposition process, whereby said deposition process is completed after a deposition of WF6 or WSix followed by a deposition of SiClH2 followed by a deposition of SiH4 over a surface of said at least one semiconductor substrate;
- tracking frequency of said CVD reaction chamber deposition processes completed since a preceding reaction cleaning process has been completed, identifying each occurrence of said CVD reaction chamber deposition processing that occurred since completion of a preceding CVD reaction chamber cleaning process, accumulating a total number of said occurrences of said CVD reaction chamber deposition processing;
- initiating said CVD reaction chamber cleaning process by introducing ClF3 as a cleaning agent into said CVD reaction chamber, said initiation to occur when said accumulated total number of said occurrences of said CVD reaction chamber deposition processing has reached a limit, said cleaning process to be performed after removing of said at least one semiconductor substrate from said CVD chamber after said frequency of completion of said CVD reaction chamber deposition processes since a preceding reaction cleaning process has been completed has been reached;
- tracking pressure within said reaction chamber during said CVD reaction chamber cleaning process;
- determining positive and negative gradient of the change of said pressure as a function of time;
- tracking positive and negative gradient of pressure change as a function of time;
- determining that said CVD reaction chamber cleaning process is completed, wherein determining that said CVD reaction chamber cleaning process is completed is determining when a sequence of a first positive gradient of pressure change followed by a second positive gradient of pressure change followed by a first negative gradient of pressure change has been completed;
- and
- terminating said reaction chamber cleaning process.
Dependencies are inferred from the claim text.