US 5,801,390 A · Position-detection method and apparatus with a grating mark

A method for determining the position, in a period direction, of a grating mark formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the method comprising the steps:

(a) illuminating the grating mark with a pair of incident coherent light beams in multiple groups with different wavelengths such that interference patterns having an amplitude-distribution period of 2P/N (where N is a natural number) are formed in the period direction;
(b) scanning the interference patterns and the grating mark relative to the period direction by separately receiving, for each of the multiple wavelengths and among reflection and diffraction light produced from the grating mark from the incident light beam, a first combined light beam comprising regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising regular reflection light from the second light beam and Nth-order diffraction light from the first light beam;
(c) based on changes in the light-quantity signals for the first and second combined light beams at the respective wavelengths occurring during the relative scanning, detecting a preliminary position of the grating mark for the respective wavelengths;
(d) based on changes in the light-quantity signals for the first and second combined light beams at the respective wavelengths occurring during the relative scanning, and on design data for the grating mark, calculating relative level differences on the grating mark for each respective wavelength;
and
(e) according to the difference between the relative level differences calculated for each wavelength and the equivalent of one-fourth of a respective wavelength of the incident light beam, weighting the preliminary grating-mark positions detected for each wavelength so as to obtain weighted averages of the position of the grating mark for each wavelength, the weighted-average values representing the final detected position of the grating mark.

3 more elements

A method for determining the position, in a period direction, of a grating mark formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the method comprising the steps:

(a) illuminating the grating mark with a pair of coherent light beams in multiple groups with different wavelengths such that interference patterns having an amplitude-distribution period of 2P/N (where N is a natural number) are formed in the period direction;
(b) scanning the interference patterns and the grating mark relative to the period direction by separately receiving, for each of the multiple wavelengths and among reflection and diffraction light produced from the grating mark from the incident light beam, a first combined light beam comprising regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising regular reflection light from the second light beam and Nth-order diffraction light from the first light beam;
(c) based on changes in the light-quantity signals for the first and second combined light beams at the respective wavelengths occurring during the relative scanning, detecting a preliminary position of the grating mark for the respective wavelengths;
(d) based on changes in the light-quantity signals for the first and second combined light beams at the respective wavelengths occurring during relative scanning, and on design data for the grating mark, calculating relative level differences on the grating mark for each respective wavelength by dividing the grating-mark level difference by half of each respective wavelength in the incident light beam in a medium proximal to the surface of the grating mark;
and
(e) based on the relationship between the preliminary position of the grating mark detected for each respective wavelength and the relative level difference calculated for each respective wavelength, determining the final grating-mark position by a virtual detection wavelength in which the relative level difference is represented by multiplying the respective wavelengths of the incident light beam in the medium proximal to the surface of the grating mark by (2m+1)/4, where m is an integer greater than or equal to zero.

3 more elements

A method for determining the position, in a period direction, of a grating mark formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the method comprising the steps:

(a) illuminating the grating mark with an incident light beam comprising a pair of coherent light beams in multiple groups with different wavelengths such that interference patterns having an amplitude-distribution period of 2P/N (where N is a natural number) are formed in the period direction;
(b) scanning the interference patterns and the grating mark relative to the period direction by separately receiving, for each of the multiple wavelengths and among reflection and diffraction light produced from the grating mark from the incident light beam, a first combined light beam comprising regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising regular reflection light from the second light beam and Nth-order diffraction light from the first light beam;
(c) based on changes in the light-quantity signals for the first and second combined light beams at the respective wavelengths occurring during the relative scanning, and on design data for the grating mark, calculating relative level differences on the grating mark for each respective wavelength by dividing the grating-mark level difference by half of each respective wavelength in the incident light beam in a medium proximal to the surface of the grating mark;
and
(d) of each wavelength proximal to the surface of the grating mark of the incident light beam, selecting the wavelength closest to one-fourth of the proximal wavelength;
and
(e) based on light-quantity signal changes in the first and second combined light beams accompanying the relative scanning for at least the wavelengths selected in step (d), determining a position of the grating mark.

4 more elements

A method for detecting the position of multiple grating marks over the surface of a substrate, each grating mark comprising a fine pattern of repeated concavities and convexities having a periodicity with period P in a particular period direction, the method comprising the steps:

(a) directing first and second coherent light beams to be variously incident on the grating marks such that interference patterns with an amplitude-distribution period of 2P/N (wherein N is a natural number) are variously formed in the period direction;
(b) scanning the interference patterns and the grating marks relative to the period direction so as to sequentially and severally receive, from among reflection and diffraction light from the incident light beams on the grating marks, a first combined light beam comprising a combination of regular reflection light from the first incident light beam and Nth-order diffraction light from the second incident light beam, and a second combined light beam comprising a combination of regular reflection light from the second incident light beam and Nth-order diffraction light from the first incident light beam, and converting the sequentially and severally received first and second combined light beams into light-quantity signals;
(c) sequentially detecting, based on changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams obtained in step (b), positions of the multiple grating marks;
(d) based on changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams obtained in step (b) and based on design data for the grating marks, sequentially calculating relative level differences on the grating marks by dividing the grating-mark level differences by half the respective wavelengths in the incident light beams in a medium proximal to the surface of the grating marks;
and
(e) assigning a relatively large weight to the detected position of the j'th grating mark (1.ltoreq.j.ltoreq.M, where M is the number of grating-mark locations on the substrate) among multiple locations when the relative level difference of the grating mark is about 1/4 of the wavelength of the incident light beam proximal to the surface of the j'th grating mark, wherein a relatively small weight is assigned to the detected position of the j'th grating mark when the relative level difference is substantially different from 1/4 of the wavelength, such that the detected positions of the grating marks are subjected to statistical processing in order to calculate the positions of the fine patterns over the surface of the substrate.

3 more elements

An apparatus for detecting the position, in a period direction, of a grating mark relative to a reference, the grating mark being formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the apparatus comprising:

(a) a transport-light optical system operable to direct multiple groups of paired coherent transport light beams having multiple wavelengths to be incident on the grating mark so as to form an interference pattern, the interference pattern having an amplitude-distribution period of 2P/N (where N is a natural number) and a period direction similar to the period direction of the grating mark;
(b) a relative-scanning system operable to cause the interference pattern to move in the period direction across the grating mark;
(c) a light-detection system situated so as to receive, separately for each of the multiple wavelengths and among reflection and diffraction light generated by the incident light on the grating mark, a first combined light beam comprising a combination of a regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising a combination of regular reflection light from the second light beam and Nth-order diffraction light from the first light beam, the light-detection system being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(d) a position-detection system connected to the light-detection system, the position-detection system being operable to determine the position of the grating mark, relative to the reference, for each respective wavelength based on changes accompanying the relative scanning of light-quantity signals from the first and second combined light beams of each respective wavelength obtained from the light-detection system;
(e) a level-difference-detection system connected to the position-detection system, the level-difference-detection system being operable to determine level differences on the grating mark for each respective wavelength, the level differences being determined by dividing the actual grating-mark level difference by half of the respective wavelengths in the incident light beam in a medium proximal to the surface of the grating mark, and from changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams at each respective wavelength by the light detector;
and
(f) a processor operable to apply a greater arithmetic weight to grating-mark positions detected for each said wavelength according to the difference between the relative level differences calculated for each wavelength and the equivalent of one-fourth of each wavelength of the incident light beam, thereby providing a weighted average of such grating-mark positions, the weighted-average value being the final detected position of the grating mark relative to the reference.

4 more elements

An apparatus for detecting the position, in a period direction, of a grating mark relative to a reference, the grating mark being formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the apparatus comprising:

(a) a transport-light optical system operable to cause multiple pairs of coherent transport light beams in multiple groups and at multiple wavelengths to be incident on the grating mark in a manner whereby the transport light beams reflect from the grating mark and form interference patterns in the period direction;
(b) a relative scanner operable to cause the interference patterns to move in the period direction across the grating mark;
(c) light detectors placed so as to separately receive a first and a second respective combined light beam generated by the incident transport light beams on the grating mark, the first combined light beam comprising a combination of a regular reflection light from the first transport light beam and Nth-order diffraction light from the second transport light beam, and a second combined light beam comprising a combination of regular reflection light from the second transport light beam and Nth-order diffraction light from the first transport light beam, the light detectors being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(d) a phase-difference detection circuit connected to each light detector, the phase-difference detection circuits being operable to:
(i) detect phase differences from the respective light-quantity signals relative to a reference signal;
(ii) convert the phase differences not corresponding detected positions of the grating mark for each wavelength;
(iii) calculate average values of the detected positions for each wavelength to yield a mean detected position value (.DELTA.X.sub.n) for the wavelengths;
and (iv) determine relative level differences for the grating mark based on widths of concavities and convexities of the grating mark;
(e) a detected-position-correction circuit corresponding to and connected to a respective phase-difference-detection circuits, the detected-position-correction circuits being operable to determine a positional difference of the grating mark relative to a reference mark, add .DELTA.X.sub.n to the difference, and subtract from the result the position of the reference mark in relation to a reference-mark signal (.DELTA.FX.sub.n), thereby yielding a value of .DELTA.X.sub.n ', a corrected detected position of the grating mark at each wavelength;
and
(f) an averaging circuit connected to the position-correction-detection circuits, the averaging circuit being operable to calculate a final position (.DELTA.X) of the grating mark as a weighted average, by applying a relatively large weight to data obtained with wavelengths close to the level differences of the grating mark at multiples of (2m+1)/4, where m is an integer.gtoreq.0.

8 more elements

An apparatus for detecting the position, in a period direction, of a grating mark formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the apparatus comprising:

(a) a transport-light optical system operable to direct multiple groups of paired coherent transport light beams having multiple wavelengths to be incident on the grating mark so as to form an interference pattern, the interference pattern having an amplitude-distribution period of 2P/N (where N is a natural number) and a period direction equal to the period direction of the grating mark;
(b) a relative-scanning system operable to cause the interference pattern to move in the period direction across the grating mark;
(c) a light-receiving system situated so as to receive, separately for each of the multiple wavelengths and among reflection and diffraction light generated by the incident light on the grating mark, a first combined light beam comprising a combination of a regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising a combination of regular reflection light from the second light beam and Nth-order diffraction light from the first light beam, the light-receiving system being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(d) a position-detection system connected to the light-receiving system, the position-detection system being operable to detect the position of the grating mark for each respective wavelength based on changes accompanying the relative scanning of light-quantity signals from the first and second combined light beams of each respective wavelength obtained from the light-receiving system;
(e) a level-difference-detection system connected to the position-detection system, the level-difference-detection system being operable to determine level differences on the grating mark for each respective wavelength, the level differences being determined by dividing the actual grating-mark level difference by half of the respective wavelengths in the incident light beam in a medium proximal to the surface of the grating mark, and from changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams at each respective wavelength by the light-receiving system;
and
(f) a processor operable to determine a virtual detection position of the grating mark at virtual wavelengths where the relative level difference is represented by (2m+1)/4 (m is an integer.gtoreq.0) of the relative wavelength, from the relationship of the grating mark detected for each respective wavelength and the relative level difference calculated for each respective wavelength.

4 more elements

An apparatus for detecting the position, in a period direction, of a grating mark relative to a reference, the grating mark being formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the apparatus comprising:

(a) a transport-light optical system operable to cause multiple pairs of coherent transport light beams in multiple groups and at multiple wavelengths to be incident on the grating mark in a manner whereby the transport light beams reflect from the grating mark and form interference patterns in the period direction;
(b) a relative scanner operable to cause the interference patterns to move in the period direction across the grating mark;
(c) a light-detector system placed so as to separately receive a first and a second respective combined light beam generated by the incident transport light beams on the grating mark, the first combined light beam comprising a combination of a regular reflection light from the first transport light beam and Nth-order diffraction light from the second transport light beam, and a second combined light beam comprising a combination of regular reflection light from the second transport light beam and Nth-order diffraction light from the first transport light beam, the light-detector system being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(d) a phase-difference detection circuit connected to the light-detector system, the phase-difference detection circuits being operable to:
(i) detect phase differences from the respective light-quantity signals relative to a reference signal;
(ii) convert the phase differences not corresponding detected positions of the grating mark for each wavelength;
(iii) calculate average values of the detected positions for each wavelength to yield a mean detected position value for the wavelengths (.DELTA.N.sub.n);
and (iv) determine relative level differences for the grating mark based on widths of concavities and convexities of the grating mark;
(e) a detected-position-correction circuit corresponding to and connected to respective phase-difference-detection circuits, the detected-position-correction circuits being operable to determine a positional difference of the grating mark relative to a reference mark, add .DELTA.X.sub.n to the difference, and subtract from the result the position of the reference mark in relation to a reference-mark signal (.DELTA.FX.sub.n), thereby yielding a corrected detected position (.DELTA.X.sub.n ') of the grating mark at each wavelength;
and
(f) a detected-position-estimation circuit connected to the position-correction-detection circuits, the detected-position-estimation circuit being operable to calculate, from a phase-magnitude (.delta.) of the level difference (.delta..sub.n) of the grating mark with respect to each detected wavelength, a final position (.DELTA.X) of the grating mark.

8 more elements

An apparatus for detecting the position, in a period direction, of a grating mark formed as a repeating pattern of concavities and convexities on a substrate, the pattern having a period P in the period direction, the apparatus comprising:

(a) a transport-light optical system for directing multiple groups of paired coherent transport light beams having multiple wavelengths to be incident on the grating mark so as to form an interference pattern, the interference pattern having an amplitude-distribution period of 2P/N (where N is a natural number) and a period direction equal to the period direction of the grating mark;
(b) a relative-scanning system for causing the interference pattern to move in the period direction across the grating mark;
(c) a light-receiving system situated so as to receive, separately for each of the multiple wavelengths and among reflection and diffraction light generated by the incident light on the grating mark, a first combined light beam comprising a combination of a regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising a combination of regular reflection light from the second light beam and Nth-order diffraction light from the first light beam, the light-receiving system being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(d) a level-difference detection system connected to the light-receiving system, the level-difference detection system being operable to determine level differences on the grating mark for each respective wavelength by dividing the actual grating-mark level difference by half of the respective wavelengths in the incident light beam in a medium proximal to the surface of the grating mark, the grating-mark level difference being determined from changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams at each respective wavelength obtained from the light-receiving system;
and
(e) a position-detection system connected to the level-difference detection system, the position-detection system being operable to determine the position of the grating mark based on light-quantity signal changes in the first and second combined light beams accompanying the relative scanning at detection wavelengths closest to relative 1/4 wavelengths of the incident light beam at each wavelength proximal to the surface of the grating mark.

3 more elements

An apparatus for detecting the position of a substrate having a surface comprising multiple alignment marks individually placed at multiple (M) locations on the surface, each alignment mark comprising a grating mark comprising a pattern of repeated multiple concavities and convexities having a period (P) in a particular period direction, the apparatus comprising:

(a) a transport-light optical system for directing a pair of coherent light beams to be respectively incident upon each of the alignment marks so as cause each pair of incident light beams to reflect from the respective alignment mark and form an interference pattern in the same period direction as the period direction of the respective alignment mark, the interference pattern having an amplitude-distribution period of 2P/N (where N is a natural number);
(b) a light-receiving system situated so as to receive, among reflection and diffraction light generated by the incident light on the alignment marks, a first combined light beam comprising a combination of a regular reflection light from the first light beam and Nth-order diffraction light from the second light beam, and a second combined light beam comprising a combination of regular reflection light from the second light beam and Nth-order diffraction light from the first light beam, the light-receiving system being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(c) a relative-scanning system for causing the interference patterns to move in the period direction across the respective alignment marks;
(d) a position-detection system connected to the light-receiving system, the position-detection system being operable to detect the positions of the alignment marks, based on changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams produced by the light-receiving system;
(e) a level-difference detection system connected to the position-detection system, the level-difference detection system being operable to respectively calculate relative level differences on the various alignment marks, the calculation being based on (i) dividing the actual alignment-mark level differences by half of the respective wavelengths in the incident light beams in a medium proximate to the surface of the alignment marks, and (ii) changes accompanying the relative scanning of the light-quantity signals of the first and second combined light beams obtained at the light-receiving system;
and
(f) an arithmetical processing system operable to determine the position of the substrate based on the determined positions of the various alignment marks, the processing system assigning a large weight to the detected position of a j'th grating mark (wherein 1.ltoreq.j.ltoreq.M) whenever the relative level difference of the grating mark is substantially at one-fourth of the wavelength of the incident light beam proximal to the surface of the j'th grating mark, and assigning a small weight to the detected position of the j'th grating mark whenever the relative level difference of the grating mark is not substantially at one-fourth of the wavelength, the processing system subjecting the detected positions of the alignment marks to a statistical processing in order to calculate the positions of the alignment marks over the surface of the substrate.

4 more elements

An apparatus for detecting the position, relative to a reference, of a substrate comprising an array of multiple grating marks MG.sub.j on a surface of the substrate, each grating mark comprising, in a period direction, a pattern of concavities and convexities having a period P, the apparatus comprising:

(a) a transport-light optical system operable to cause multiple pairs of coherent transport light beams in multiple groups and at multiple wavelengths to be incident on the grating marks in a sequential manner whereby the transport light beams reflect from the grating marks and form corresponding interference patterns in the period direction;
(b) a relative scanner operable to cause the interference patterns to move in the period direction across each grating mark;
(c) light detectors placed so as to separately receive from each grating mark a first and a second respective combined light beam generated by the incident transport light beams on the grating mark, the first combined light beam comprising a combination of a regular reflection light from the first transport light beam and Nth-order diffraction light from the second transport light beam, and a second combined light beam comprising a combination of regular reflection light from the second transport light beam and Nth-order diffraction light from the first transport light beam, the light detectors being operable to photoelectrically produce respective light-quantity signals from the first and second combined light beams;
(d) a phase-difference detection circuit connected to each light detector, the phase-difference detection circuit being operable to, with respect to each grating mark:
(i) detect phase differences from the respective light-quantity signals relative to a reference signal;
(ii) convert the phase differences into corresponding detected positions of the grating mark for each wavelength;
(iii) calculate average values of the detected positions for each wavelength to yield a mean detected position value (.DELTA.X.sub.n) for the wavelengths;
(iv) determine relative level differences .delta..sub.n for the grating mark based on widths of concavities and convexities of the grating mark;
and (v) calculate a position .DELTA.FX.sub.n of a reference mark in relation to a reference signal;
(e) a detected-position-correction circuit corresponding to and connected to the phase-difference-detection circuit, the detected-position-correction circuit being operable to determine a positional difference of each grating mark relative to the reference mark, add .DELTA.X.sub.n to the difference, and subtract from the result the position (.DELTA.FX.sub.n) of the reference mark in relation to a reference-mark signal, thereby yielding a value of X.sub.jn ', a corrected detected position of the grating mark at each wavelength .lambda..sub.n ;
(f) a substrate stage operable to hold the substrate and controllably move the substrate based on coordinates X.sub.j, Y.sub.j for each grating mark MG.sub.j so as to allow sequential position detection of each grating mark on the substrate by the phase-difference detection circuit and the detected-position-detection circuit;
and
(g) a weighted EGA processing circuit connected to the position-correction-detection circuits, the weighted EGA processing circuit being operable to determine, based on the detected positions .DELTA.X.sub.jn ', final detected positions of each grating mark represented as coordinate-conversion system represented by EGA parameter S.sub.x, S.sub.y, R.sub.x, S.sub.x, O.sub.x, and O.sub.y.

10 more elements

Position-detection method and apparatus with a grating mark

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Position-detection method and apparatus with a grating mark

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Abstract

Claims57