Composite sheet for artificial leather
AssigneeE. I. Du Pont de Nemours and Company
InventorDimitri Peter Zafiroglu
Life of this patent
Estimating the term…
Abstract
An improved composite sheet suited for use as artificial leather is prepared by treating with an elastomeric resin a fabric having an interior yarn network and an outer layer of well separated fibers that loop in and out of the yarn network. The resin completely or partially impregnates the outer layer.
Claims9
An improved composite sheet comprising a fabric which is treated with an elastomeric resin,
- the composite sheet having a total thickness in the range of 0.5 to 3.0 millimeters, a unit weight in the range of 200 to 1000 g/m.sup.2 and a void content in the range of 60 to 90%,
- the fabric having a longitudinal direction, a transverse direction, an upper outer layer, a lower outer layer and a stitched, knitted or woven planar network of yarns located between and parallel to the upper and lower outer layers,
- the planar network of yarns containing a multiplicity of tie points and having a thickness in the range of one-tenth to one-third of the total thickness of the fabric, and
- at least the upper or the lower outer layer having a thickness in the range of 0.5 to 2.0 mm, containing an elastomeric resin and comprising fibers of 0.5 to 5 decitex that are substantially separated from each other and form loops that pass back and forth through the planar network of yarns, the improvement comprising, in combination,
- the composite sheet having an over-all density of in the range of 0.2 to 0.45 g/cm.sup.3,
- the fabric having a tie point concentration in the range of 25 to 400 tie points per cm.sup.2, with a tie point frequency of no more than 25 per cm in each of the longitudinal and transverse directions,
- the resin-containing outer layer having an effective fiber concentration in the range of 0.03 to 0.25 g/cm.sup.3, an average density in the range of 0.15 to 0.35 g/cm.sup.3 and a layer parameter P of no greater than 0.25 g/cm.sup.3, and
- the elastomeric resin being a polyurethane resin having a break elongation of at least 125%, a Shore A hardness of no greater than 70 and substantially immediate recovery to its original length after release from a stretch of 100%.
A composite sheet according to any one of the preceding claims having a compressibility of 10 to 40% which is at least 80% recoverable, a bending length of no greater than 5.5 cm per mm of composite sheet thickness and a moisture retention in g/m.sup.2 of at least 1.25 times the total area weight of the resin impregnated composite fabric.
Dependencies are inferred from the claim text.