Prioritizing efforts to improve semiconductor production yield
AssigneesSony Corporation, Sony Electronics Inc.
InventorKiyoshi Mori
Life of this patent
Estimating the term…
Abstract
A method for identifying those process steps which produce "high risk" particulate contamination that is most likely to produce defects. The die positions of particulate deposits on a wafer are measured prior to and subsequent to a specific process step, to determine the die positions of particulate deposits introduced during that specific process step. Then, subsequent electrical tests of the wafer are used to determine which locations on the wafer contain faulty circuitry. The locations of particulate deposits introduced during the specific process step are then correlated to the locations of faulty circuitry. The result is a measure of the extent to which particulate deposits introduced during the specific process step contribute to reductions in yield of the manufacturing process.
Claims7
A method of identifying causes which reduce the yield of a manufacturing process, said process producing wafers containing semiconductor circuitry and involving multiple processing steps including a first specific process step which potentially introduces particulate deposits on wafers, comprising the steps of:
- detecting a number and location of particulate deposits on a wafer prior to and subsequent to said first specific process step, and determining therefrom a number and locations of particulate deposits introduced during said first specific process step;
- electrically testing semiconductor circuitry in a plurality of locations of said wafer subsequent to said first specific process step, and identifying locations of said wafer which contain faulty circuitry;
- correlating the locations of particulate deposits introduced during said first specific process step to the locations of said wafer containing faulty circuitry subsequent to said first specific process step, said correlating comprising computing a first yield rate for locations containing a detected particle, by computing a ratio of a number of tested locations that contained a particle and were not faulty, to a number of tested locations that contained a particle, and computing a second yield rate for locations not containing a detected particle, by computing a ratio of a number of tested locations that did not contain a particle and were not faulty, to a number of tested locations that did not contain a particle;
- and
- determining, from said correlating, a first measure of the extent to which particulate deposits introduced during said first specific process step contribute to reductions in yield of said manufacturing process.
Dependencies are inferred from the claim text.