Cellulose esters moidified with anhydrides of dicarboxylic acids and their use in waterborne basecoats
AssigneeBASF SE
InventorsAnna M. Budde, I. Daniel Sand, Alan R. Dunn, Chung M. Kuo
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Abstract
Novel coating compositions containing modified cellulose esters are disclosed. The modified cellulose esters contain acid functionality, permitting their dispersion in aqueous systems. The modified cellulose esters are particularly useful as rheology control agents in coatings which are applied as waterborne dispersions. The novel coating compositions are used to produce coated substrates with desirable appearance characteristics.
Claims27
A thermosetting coating composition comprising a cellulose mixed ester having a number average molecular weight of between 5,000 and 100,000, and reactive components comprising a crosslinker having at least two functional sites capable of reacting during curing of the coating, wherein the cellulose mixed ester comprises:
- A. a first residue that is a residue of a cyclic dicarboxylic acid anhydride, present in an amount of from 3 to 35 weight percent of the cellulose ester;
- B. a second residue that is at least one member selected from the group consisting of:
- i. an oleophilic monocarboxylic acid residue that is at least one member selected from the group consisting of residues of monocarboxylic acids having at least 3 carbon atoms, wherein the oleophilic monocarboxylic acid residue is present in an amount of from 10 to 65 weight percent of the cellulose ester;
- ii. a hydrophilic monocarboxylic acid residue that is a residue of acetic acid wherein the hydrophilic monocarboxylic acid residue is present in an amount of from 1 to 45 weight percent of the cellulose ester,
- wherein a degree of substitution within the cellulose mixed ester is from 2 to 3.
A process for coating a substrate, the process comprising the steps of:
- A. Making a thermosetting coating composition comprising a cellulose mixed ester having a number average molecular weight of between 5,000 and 100,000, and reactive components comprising a crosslinker having at least two functional sites capable of reacting during curing of the coating, wherein the cellulose mixed ester comprises:
- i. a first residue that is a residue of a cyclic dicarboxylic acid anhydride, present in an amount of from 3 to 35 weight percent of the cellulose ester;
- ii. a second residue that is at least one member selected from the group consisting of:
- a. an oleophilic monocarboxylic acid residue that is at least one member selected from the group consisting of residues of monocarboxylic acids having at least 3 carbon atoms, wherein the oleophilic monocarboxylic acid residue is present in an amount of from 10 to 65 weight percent of the cellulose ester;
- b. a hydrophilic monocarboxylic acid residue that is a residue of acetic acid, wherein the hydrophilic monocarboxylic acid residue is present in an amount of from 1 to 45 weight percent of the cellulose ester, wherein a degree of substitution within the cellulose mixed ester is from 2 to 3,
- B. applying the coating composition to a substrate so that an uncured coating is formed, and
- C. baking the uncured coating, whereby a cured coating is formed.
A coated substrate, wherein the coating comprises at least one coating layer comprising a flake pigment at least one member selected from the group consisting of:
- A. a condensation product formed by the reaction of a cellulose mixed ester having a number average molecular weight of between 5,000 and 100.000, with a crosslinker having at least two functional sites, wherein the cellulose mixed ester comprises:
- i. a first residue that is a residue of a cyclic dicarboxylic acid anhydride, present in an amount of from 3 to 35 weight percent of the cellulose ester;
- ii. a second residue, wherein the second residue is at least one member selected from the group consisting of:
- a. an oleophilic monocarboxylic acid residue, that is at least one member selected from the group consisting of residues of monocarboxylic acids having at least 3 carbon atoms, wherein the oleophilic monocarboxylic acid residue is present in an amount of from 10 to 65 weight percent of the cellulose ester;
- b. a hydrophilic monocarboxylic acid residue that is a residue of acetic acid, wherein the hydrophilic monocarboxylic acid residue is present in an amount of from 1 to 45 weight percent of the cellulose ester,
- wherein a degree of substitution within the cellulose mixed ester is from 2 to 3, and
- B. a cellulose mixed ester, wherein the cellulose mixed ester comprises:
- i. a first residue that is a residue of a cyclic dicarboxylic acid anhydride, present in an amount of from 3 to 35 weight percent of the cellulose ester;
- ii. a second residue, wherein the second residue is at least one member selected from the group consisting of:
- a. an oleophilic monocarboxylic acid residue that is at least one member selected from the group consisting of residues of monocarboxylic acids having at least 3 carbon atoms, wherein the oleophilic monocarboxylic acid residue is present in an amount of from 10 to 65 weight percent of the cellulose ester;
- b. a hydrophilic monocarboxylic acid residue that is a residue of acetic acid, wherein the hydrophilic monocarboxylic acid residue is present in an amount of from 1 to 45 weight percent of the cellulose ester,
- wherein a degree of substitution within the cellulose mixed ester is from 2 to 3.
Dependencies are inferred from the claim text.