Process for production of polyarylene sulfides

Abstract

In a process for preparing a polyarylene sulfide by reacting an alkali metal sulfide and at least one dihaloaromatic compound in an organic amide solvent at an elevated temperature: a highly pure anhydrous alkali metal sulfide reactant having a purity of at least 95% by weight and a content of alkali metal hydrosulfide impurity of not greater than 2% by weight is employed. The water is deliberately added in a proportion of 0.1 to 0.8 moles per each mole of the alkali metal sulfide used in the process. The alkali metal sulfide reactant is charged in a concentration of 2.5 to 5 moles per liter of the reaction mixture. The deliberate addition of water enables one to omit a dehydration stage which has been desirably or rather necessarily effected to obtain a satisfactory polymer product where a hydrous alkali metal sulfide reactant is employed. The improved process of the invention provides a highly pure polyarylene sulfide product having a relatively increased molecular weight and a decreased content of by-product oligomers.

Dependencies are inferred from the claim text.