Flexible constraining apparatus and method for the stretch forming of elongated hollow metal sections
AssigneeAluminum Company of America
InventorsRobert E. Weykamp, Robert P. Evert
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AssigneeAluminum Company of America
InventorsRobert E. Weykamp, Robert P. Evert
Estimating the term…
Disclosed is apparatus and methods for the stretch forming of an elongated hollow metal section, such as an aluminum extrusion. The apparatus and methods use a flexible constraining means which surrounds at least a portion of the outer periphery of the elongated hollow metal section to constrain and support the walls of the elongated hollow metal section against the forces produced within the interior of the hollow metal section during the reshaping of the extrusion by the stretch forming operation. The apparatus and methods disclosed herein resist wrinkles, crimps and bulges being formed in the walls of the elongated hollow metal section during the stretch forming and reshaping thereof.
Apparatus for the stretch forming of an elongated hollow metal section into a predetermined contour, comprising means to grip the opposed ends of said elongated hollow metal section and tension said elongated hollow metal section above its elastic limit, a forming die member having a rigid forming die face and a die cavity in said die face and a flexible constraining means substantially surrounding the outer periphery of said elongated hollow metal section at closely spaced intervals along the length thereof and adapted to constrain the external surfaces of said hollow metal section while both said elongated hollow metal section and said flexible constraining means are contained in said die cavity during the stretch forming of the elongated hollow metal section, said flexible constraining means having means for engaging said die cavity during said stretch forming operation and for supporting the elongated metal section so that the elongated metal section does not contact the die cavity.
A method for the stretch forming of an elongated hollow metal section comprising the steps of inserting at least a portion of said metal section in a flexible constraining means substantially surrounding at least a portion of the outer periphery of said metal section at closely spaced intervals along the length thereof and inserting said flexible constraining means and said metal section in a die cavity formed in a rigid die member with said flexible constraining means engaging said die cavity, gripping the opposed ends of said metal section, applying a tension to said gripped metal section above its elastic limit and reshaping said metal section while said metal section is constrained by said flexible constraining means and said flexible constraining means engages said die cavity without the metal section contacting the die cavity.
Dependencies are inferred from the claim text.