Method of making a mold by spraying metal using a particulate mold release agent
AssigneesChugoku Kako Co., Ltd., Nippon Shokubai Co., Ltd.
InventorsKazuyuki Sugihara, Nobuhiko Yukawa
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Abstract
A method including: based on a primary mold having a surface pattern identical with that of a composition to be produced, making a secondary mold having a low melting point sprayed metal layer of Zn or the like to which the surface pattern of the primary mold is transferred; next, after carrying out mold-releasing treatment on the secondary mold surface, spraying a high melting point metal such as Ni or the like; reinforcing the back side of the thus-formed high melting point sprayed metal layer with FRP or the like; hardening said FRP or the like; and then, releasing a composition consisting essentially of the high melting point sprayed metal layer and the reinforcing resin layer from the secondary mold.
Claims3
A method for producing a composition consisting essentially of a metal layer made by metal spraying and a resin layer which reinforces said metal layer comprising:
- making a primary mold having a surface pattern which is a positive pattern of the surface of the finished molded composition;
- applying a first mold release agent on the surface of the primary mold;
- spraying a low melting point metal onto the primary mold surface to make a low melting point sprayed metal layer;
- reinforcing the low melting point sprayed metal layer to make a secondary mold comprising the low melting point sprayed metal layer and the reinforcing substance;
- releasing from the primary mold the secondary mold having the negative surface pattern of the primary mold on the low melting point metal;
- applying a mold-releasing treatment on the surface of the secondary mold, wherein the mold-releasing treatment involves the application of a second mold release agent containing inorganic particles having an average particle diameter of from 0.05 to 20 .mu.m on the surface of the secondary mold;
- spraying a high melting point metal having a melting point of 1,000.degree. C. or higher onto the secondary mold surface;
- applying a reinforcing resin layer to the high melting point sprayed metal layer;
- hardening said resin layer;
- and
- releasing the finished molded composition consisting essentially of the high melting point sprayed metal layer and the reinforcing resin layer from the secondary mold.
Dependencies are inferred from the claim text.