Coated metal article
AssigneeCorning Incorporated
InventorsRonald L. Andrus, John F. MacDowell
Life of this patent
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Abstract
There is disclosed a coated article composed of a metal alloy substrate, the metal alloy having a nickel, chromium, cobalt or iron base, and a coating that serves as an oxygen barrier to insulate the metal surface from oxygen attack at temperatures which may range up to 1200.degree. C. The coating comprises a glass-ceramic selected from barium silicate and strontium silicate systems characterized by additives that enable forming a continuous well flowed glass coating prior to setting of the coating by crystallization. These additives include the refractory oxides Al.sub.2 O.sub.3, ZrO.sub.2 and Y.sub.2 O.sub.3, the transition metal oxides MnO, CoO, NiO and FeO, and MgO.
Claims22
A coated article adapted to operate at temperature above 1000.degree. C. in an oxygen-containing environment, said article comprising a superalloy substrate, the superalloy being selected from the group consisting of nickel-based, cobalt-based, chromium-based, and iron-based alloys, and a coating forming an oxygen barrier over the superalloy surface, the coating exhibiting a close match in coefficient of thermal expansion with that of said superalloy and comprising a glass-ceramic having a composition, on an oxide basis in weight percent, selected from the group consisting of a barium silicate system and a strontium silicate system, the barium silicate system being essentially free from R.sub.2 O and B.sub.2 O.sub.3 and containing 20-65% BaO and 25-65% SiO.sub.2, the strontium silicate system being essentially free from B.sub.2 O and B.sub.2 O.sub.3 and containing 20-60% SrO and 30-70% SiO.sub.2, each system additionally consisting essentially of at least one oxide selected from the group consisting of up to 15% Al.sub.2 O.sub.3, up to 15% ZrO.sub.2, up to 15% Y.sub.2 O.sub.3, up to 25% MnO, up to 25% NiO, up to 30% MgO, up to 30% CoO, and up to 40% iron oxide, the total of all such additions not exceeding 50% in the barium silicate system and not exceeding 40% in the strontium silicate system, wherein the glass-ceramic in the barium silicate system contains a primary crystal phase selected from the group consisting of a barium silicate-type and cristobalite and the glass-ceramic in the strontium silicate system contains a primary crystal phase selected from the group consisting of a strontium silicate-type and cristobalite, in each system there being cristobalite crystals concentrated adjacent to the interface between the glass-ceramic and the superalloy.
Dependencies are inferred from the claim text.