Process for phosphating metal surfaces
AssigneeGerhard Collardin GmbH
InventorsKurt Hosemann, Reinhard Opitz
Life of this patent
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Abstract
The present invention relates to a process for phosphating metal surfaces, and more specifically of surfaces of iron, zinc, and aluminum and the alloys thereof as a pretreatment for cold working wherein the surfaces without previous activation are contacted in a temperature range of from 30.degree. C. to 70.degree. C. with an aqueous solution containing (a) from 10 to 40 g/l of Ca.sup.2+ ions, (b) from 10 to 40 g/l of Zn.sup.2+ ions, (c) from 10 to 100 g/l of OP.sub.4.sup.3- ions and, as accelerator, (d) from 10 to 100 g/l of NO.sub.3.sup.- ions and/or (e) from 0.1 to 2.0 g/l of organic nitro compounds, said solution exhibiting a pH value in the range of from 2.0 to 3.8 and a ratio of free acid to total acid of from 1:4 to 1:100.
Claims16
In a process comprising cleaning and phosphating metal surfaces, the improvement wherein the surfaces without previous activation are contacted in a temperature range of from 30.degree. C. to 70.degree. C. with an aqueous solution consisting essentially of:
- (a) from about 10 to about 40 g/l of Ca.sup.2+ ions,
- (b) from about 10 to about 40 g/l of Zn.sup.2+ ions,
- (c) from about 10 to about 100 g/l of PO.sub.4.sup.3- ions,
- (d) an accelerator selected from the group consisting of
- (i) about 10 to about 100 g/l of nitrate ions and
- (ii) about 0.1 to about 2.0 g/l of organic nitro compounds,
- (e) up to about 10 g/l of Ni.sup.2+ ions, and
- (f) up to abut 10 g/l of simple, complex, or mixed simple and complex fluoride ions,
- said solution having a pH value in the range from about 2.0 to about 3.8, a ratio of free acid to total acid from about 1:4 to 1:100, and a ratio by weight of Zn.sup.+2 ions to Ca.sup.+2 ions of about 1:0.5 to about 1:1.5;
- said process producing on the metal surfaces a phosphate layer containing scholzite in an areal density between about 3 and about 9 g/m.sup.2.
Dependencies are inferred from the claim text.