Process for the preparation of an intermediate pitch for manufacturing carbon products
AssigneeMaruzen Petrochemical Co., Ltd.
InventorsMasatoshi Tsuchitani, Ryoichi Nakajima
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AssigneeMaruzen Petrochemical Co., Ltd.
InventorsMasatoshi Tsuchitani, Ryoichi Nakajima
Estimating the term…
Until now, it has not yet been succeeded to prepare high performance carbon fibers having satisfactory strength from heavy oils of coal or petroleum origin. We now succeeded to prepare an excellent intermediate pitch which allows the preparation of high performance carbon fibers having tensile strength of higher than 300 Kg/mm.sup.2 and Young's modulus of 50 ton/mm.sup.2. The intermediate pitch can be obtained by heating a heavy oil of coal or petroleum origin in a tubular heater under a specific conditions, and then flash distilling the heater effluent in a flash distillation column under a specific condition so as to remove lighter fractions and recovering heavy fraction from the column bottom as the intermediate pitch. The process for the preparation of the intermediate pitch is simple and economical and allows continuous production without fluctuation of quality of the intermediate pitch. The intermediate pitch is also suitable for the production of higher density carbon products.
A process for the continuous preparation of an almost optically isotropic and substantially homogeneous intermediate pitch with a benzene isoluble fraction content of more than 50 wt %, a quinoline insoluble fraction content of less than 30 wt % and a beta-resins content of more than 40 wt % for manufacturing a mesophase pitch for preparing carbon fibers which comprises heating a heavy oil having a quinoline insoluble fraction content of less than 5 wt % selected from the group consisting of coal tars, coal tar pitches, tar by-products from naptha cracking, tar by-products from gas oil cracking and decant oils, in a tubular heater under a pressure of 4 to 50 Kg/cm.sup.2.G at a temperature of 400.degree. to 520.degree. C. with a residence time of 30 to 1000 sec;
A process for the preparation of a hydrogenated pitch for manufacturing a mesophase pitch for preparing carbon fibers which comprises heating a heavy oil having quinoline insoluble fraction content of less than 5 wt % selected from the group consisting of coal tars, coal tar pitches, tar by-products from naphtha cracking, tar by-products from gas oil cracking and decant oils in a tubular heater under a pressure of 4 to 50 Kg/cm.sup.2.G at a temperature of 400.degree. to 520.degree. C. with a residence time of 30 to 1000 seconds;
Dependencies are inferred from the claim text.