Suppression or control of liquid convection in float zones in a zero-gravity environment by viscous gas shear
OwnerRobert F. Dresslerinventor
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OwnerRobert F. Dresslerinventor
Estimating the term…
In the float-zone processing of materials in a zero-gravity environment, such as outer space or in orbital flight, the Marangoni flow at the free surface of the float zone is stopped by directing streams of heated, non-reactive gas(es) tangentially to the surface and in a direction and with a velocity such that counterbalancing shear forces are produced. The total resultant shear forces at the surface are therefore zero, and all Marangoni convection throughout the float zone is virtually eliminated. Alternatively, changes in the gas streams can produce any specified non-zero convection velocity in a critical region when desired. Also useful and beneficial in reducing or controlling or modifying the resultant velocity of the combined convections for float-zone processes carried out on earth. Particularly useful in the growing of improved doped semiconductor crystals, and also useful in improving the controlled solidification in float zones for the fabrication of improved glasses and metal alloys in zero gravity or on earth.
In a process of zone melting and resolidifying a rod of fusible material wherein a molten float zone is translated axially along the rod, said float zone having a free surface, a resolidification and a melting interface at respective axially opposite ends of the zone, and a midpoint on said surface intermediate the interfaces, the improvement which comprises the steps of carrying out the process in a zero-gravity environment where the only induced convections are Marangoni convections produced by the Marangoni effect, and directing substantially tangentially along the free surface of the float zone an annular stream of non-reactive viscous gas in directions opposite to resultant Marangoni convections at the surface, said stream having a velocity so as to produce viscous shear stresses of the proper magnitude on said surface to suppress or control resultant Marangoni convections within the molten float zone, said free surface being substantially straight in said zero-gravity environment.
Dependencies are inferred from the claim text.