Sintered silicon nitride ceramic articles having surface layers of controlled composition
AssigneeGTE Laboratories Incorporated
InventorsAnthony P. Moschetti, J. Thomas Smith, Carr L. W. Quackenbush, Helmut Lingertat, Vincent W. Nehring
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Abstract
Sintered silicon nitride-silica-yttria ceramic articles having silica-rich or yttria-rich casing layers are disclosed. The surface layers are formed by sintering pre-compacted bodies in a powder setter bed to produce unitary sintered bodies having surface layers in which the atom ratio of yttrium to silicon has a smooth gradient from the surface of the article to the interior body of the article.
Claims17
A unitary, sintered, polycrystalline silicon nitride based article including an interior body portion and a surface layer portion, said article comprising a major phase consisting essentially of silicon nitride and a minor phase consisting essentially of compounds of silicon, yttrium, nitrogen, and oxygen wherein the atom ratio of yttrium to silicon in said minor phase of said surface layer portion of said article differs from the atom ratio of yttrium to silicon in said minor phase of said interior body portion of said article.
A unitary, sintered, polycrystalline silicon nitride based article including an interior body portion and a surface layer portion, said article comprising a major phase consisting essentially of silicon nitride and a minor phase consisting essentially of compounds of silicon, yttrium, nitrogen, and oxygen wherein the atom ratio of yttrium to silicon in said minor phase of said surface layer portion of said article is less than the atom ratio of yttrium to silicon in said minor phase of said interior body portion of said article.
A unitary, sintered, polycrystalline silicon nitride based article including an interior body portion and a surface layer portion, said article comprising a major phase consisting essentially of silicon nitride and a minor phase consisting essentially of compounds of silicon, yttrium, nitrogen, and oxygen wherein the atom ratio of yttrium to silicon in said minor phase of said surface layer portion of said article is greater than the atom ratio of yttrium to silicon in said minor phase of said interior body portion of said article.
Dependencies are inferred from the claim text.