Internally reinforced ball bearing spacer

A ball bearing assembly comprising:

• a toroidal raceway;
• a plurality of ball bearings disposed in said raceway;
• and
• a plurality of resilient spacers, one of said spacers being disposed between each pair of adjacent balls;
• each of said spacers comprising a thermoplastically molded body formed from a resiliently deformable thermoplastic material, each of said bodies having a cylindrical periphery and oppositely disposed ball-engaging sides;
• each of said spacers further including an internal reinforcement disc formed from sheet metal stock, said reinforcement discs being embedded and centered in said thermoplastically molded bodies;
• each reinforcement disc further including a generally flat central portion roughly centered on said disc;
• each reinforcement disc further including a circumferential flange, said circumferential flanges being disposed about the periphery of said generally flat central portions of said discs, said circumferential flanges being embedded in said bodies and extending beneath said cylindrical peripheries of said bodies;
• whereby said bodies cool more rapidly than said reinforcement discs after the thermoplastic molding of said bodies and said reinforcement discs thereby provide a compressive prestress on each of said bodies.

A spacer for interposition between adjacent balls in a ball bearing assembly having a plurality of spherical balls comprising:

• a thermoplastically molded body formed from a resiliently deformable thermoplastic material, said body having a cylindrical periphery and oppositely disposed ballengaging sides;
• an internal reinforcement disc formed from a material having a high specific heat, said reinforcement disc being embedded and centered in said thermoplastically molded body;
• a circumferential flange formed on said reinforcement disc, said circumferential flange extending beneath said cylindrical periphery of said body;
• said disc and said flange being drawn from flat sheet metal stock, said disc having a generally flat central portion surrounded by a circumferential groove, said circumferential groove being disposed between said central portion and said flange;
• and
• a central opening disposed in said reinforcement disc to insure that said body provides sufficient cushioning between adjacent balls;
• whereby said body cools more rapidly than said reinforcement disc after the thermoplastic molding of said body and said reinforcement disc thereby provides a compressive prestress on said body.