Sound absorbing and sound insulating automotive noise attenuating trim part
AssigneeAutoneum Management AG
InventorsRaphael MERRIEN, Tommaso DELPERO, Théophane COURTOIS
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Abstract
The invention concerns an automotive sound attenuating trim part featuring both sound insulating and sound absorbing capabilities. The trim part has mass spring characteristics, thus comprising a spring layer and a mass layer. The mass layer consists of a barrier layer and a porous fibrous layer adjacent to each other and laminated together with the barrier layer between the spring layer and the porous fibrous layer, wherein the mass layer has a radiation frequency of at least 3 kHz and a sound absorption average of at least 0.40.
Claims14
A sound attenuating trim part comprising at least one area with mass-spring characteristics comprising a spring layer and a mass layer, wherein the mass layer consists of a barrier layer and a porous fibrous layer adjacent to each other and laminated together with the barrier layer between the spring layer and the porous fibrous layer, characterized in that the mass layer has a radiation frequency of at least 3 kHz and the porous fibrous layer has a sound absorption average of at least 0.40.
A process for producing a sound attenuating trim part, comprising at least the following steps:
- a first fibrous non-woven layer, a barrier layer and a second fibrous non-woven layer are stacked on top of each other, with the first fibrous non-woven layer above the barrier layer and the barrier layer above the second fibrous non-woven layer;
- the obtained multilayer is laid on the lower half-mold of a moulding tool comprising an upper half-mold and a lower half-mold which, when closed, delimit a cavity having the shape desired for the noise attenuating trim part;
- in order to cure the fibrous layers and make them adhere to the barrier layer, hot steam is injected into the moulding tool cavity both from the upper half-mold and from the lower half-mold, wherein the pressure of the hot steam injected both from the lower half-mold and from the upper half mold is first increased from 0 bar to a maximum value preferably comprised between 5 bar and 6 bar and then kept constant at this maximum value and wherein, during the pressure increase phase of the hot steam pressure, the pressure of the hot steam injected from the lower half-mold is higher than that of the steam injected from the upper half-mold, by an amount preferably comprised between 1 bar and 2 bar, so to compress the first porous fibrous layer between the barrier layer and the upper half-mold;
- after a time interval sufficient for the hot steam to cure the fibrous layers and make them adhere to the barrier layer, the steam is exhausted both through the upper half-mold and through the lower half-mold of the molding tool;
- and
- the moulding tool is opened and the molded part is taken out of it.
Dependencies are inferred from the claim text.