Fixed cutter drill bits including cutter elements with enhanced durability
AssigneeGrant Prideco, L.P.
InventorDavid Paul Miess
Life of this patent
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AssigneeGrant Prideco, L.P.
InventorDavid Paul Miess
Estimating the term…
A cutter element for a fixed cutter drill bit includes a substrate having a central axis, a first end and a second end axially opposite the first end. In addition, the cutter element includes a polycrystalline diamond (PCD) cutting layer mounted to the first end of the substrate. The cutting layer includes a cutting face distal the substrate and a radially outer surface extending axially from the cutting face to substrate. The substrate comprises a laminate body having a first end axially proximal the cutting layer, a second end axially distal the cutting layer, and a radially outer surface extending axially from the first end of the laminate body to the second end of the laminate body. The laminate body includes a plurality of axially adjacent layers bonded together and arranged in a stack. The plurality of layers comprise a plurality of tungsten carbide (WC) layers including a first end WC layer disposed at the first end of the laminate body and a second end WC layer disposed at the second end of the laminate body. Each WC layer extends radially to the radially outer surface of the laminate body, and wherein each WC layer is made of a cemented WC material having a Young's Modulus. The plurality of layers also include a flexible layer axially positioned between a pair of axially adjacent WC layers of the plurality of WC layers. Each flexible layer is made of a metal or metal alloy material having a Young's Modulus that is less than the Young's Modulus of each WC layer.
A cutter element for a fixed cutter drill bit configured to drill a borehole in a subterranean formation, the cutter element comprising:
The cutter element of clam 2, further comprising a plurality of braze layers, wherein each braze layer is made of a metal or metal alloy brazing material comprising Silver (Ag), Copper (Cu), Aluminum (Al), Nickel (Ni), an alloy of one or more thereof, or a combination thereof;
A cutter element for a fixed cutter drill bit configured to drill a borehole in a subterranean formation, the cutter element comprising:
Dependencies are inferred from the claim text.