Method of manufacturing material display system
AssigneeMichael Ryan
InventorsMichael Ryan, Gary Tibbetts
Life of this patent
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Abstract
A method for manufacturing a display system having a monolithic building material having a hole therein, a structural support and a male/female connector connecting the structural support to the monolithic building material through the hole in the monolithic building material.
Claims14
A method for manufacturing monolithic build material display systems using a robotic water jet and an indexing table having a plurality of fixture cavities in first and second locations on the table, the method comprising:
- loading a rigid building material having a density great than kg/m3 into each of a plurality of fixture cavities in said first location of said indexing table;
- rotating said indexing table to place said rigid building materials in said plurality of fixture cavities in said first location on said indexing table within a range of said robotic water jet;
- water jet cutting a hole in said rigid building materials in each fixture cavity in said first location in said indexing table;
- removing any cut parts in said plurality of fixture cavities in said second location in said indexing table;
- rotating said indexing table to place said rigid building materials in said plurality of fixture cavities in said second location on said indexing table within a range of said robotic water jet;
- water jet cutting a hole in said rigid building materials in each fixture cavity in said second location in said indexing table;
- removing any cut parts in said plurality of fixture cavities in said first location in said indexing table;
- connecting a rigid building material carrier to each rigid building material using the hole cut in said rigid building material, wherein said rigid building material carrier comprises:
- a structural member with an I-shaped cross-section;
- a back support member extending from a rear side of a bottom of said structural member onto a back face of said rigid building material, said back support having a hole for receiving a pin, said hole in said back support being aligned with said hole in said rigid building material;
- a front support connected to said back support, said front support having a front support member extending from a front side of a bottom of said front support onto a front face of said rigid building material;
- and
- a connector having a head on a front side of said rigid building material and a pin extending from said head on said front face of said rigid building material, through said hole in said rigid building material and secured in said hole in said back support member.
wherein said hole is within three inches of a side of said rigid building material.
The method for manufacturing monolithic build material display systems of
A method for displaying monolithic building materials, the method comprising:
- (a) making a hole in a monolithic building material with a water jet;
- (b) connecting an I-beam support member to the monolithic building material with a male/female connector through the hole in the monolithic building material;
- and
- (c) sliding the I-beam support connected to the building material into a receiver in a slot in a display stand.
The method for displaying monolithic building materials according to claim further comprising:
- repeating steps (a), (b) and (c) for a second monolithic building materials to create a single display of a plurality of monolithic building materials.
The method for displaying monolithic building materials according to claim wherein the display stand comprises one of a vertical display, a horizontal display, and a display integral with a workstation.
Dependencies are inferred from the claim text.