Systems and methods for security screen production

A security screen manufacturing system comprising:

• a material control station holding materials to be machined and assembled into security screen systems, each security screen system comprising:
• an infill sheet with four sides;
• a plurality of panel assemblies surrounding and engaging the infill sheet to form a panel with the infill sheet;
• at least one of the panel assemblies comprising:
• an outer sash comprising two sidewalls defining a channel therebetween, each sidewall including at least one engagement portion;
• an inner member received in the channel of the outer sash, the inner member comprising two legs, each leg engaging a sidewall and each leg including at least one corresponding engagement portion for engagement with the at least one engagement portion of a sidewall to facilitate retention of the inner member within the channel, the inner member receiving a portion of the infill sheet within a groove formed by the two legs;
• a cutting station receiving materials from the material control station, the cutting station using computer numerical control (CNC) cutting to cut materials to form the outer sash and the inner member to a predetermined size and shape;
• a routing station receiving the outer sash from the cutting station and a profile identifying a routing style of the outer sash, the routing station using a CNC machine to form one or more recesses in the outer sash according to the routing style;
• and
• at least one panel assembly station receiving and assembling the infill sheet, outer sash, and inner member to form the panel.