Roofing membrane with integrated surface reinforcement
AssigneeGarland Industries, Inc.
InventorsJulie Anne Geyer, Melissa Rus, Jason Smith
Life of this patent
Estimating the term…
Abstract
A surface-reinforced bitumen roofing membrane includes at least two layers, namely 1) a bitumen compound layer, and 2) a fiber mat, and can optionally include a) an optional bleed blocker layer that is located between the bitumen compound layer and the fiber mat, b) an optional liquid applied coating that partially or fully encapsulates the fiber mat, c) an optional release liner that is releasably positioned on the bottom surface of the bitumen roofing membrane, and/or d) an optional release film that is releasably positioned on the fiber mat surface.
Claims26
1-20. (canceled)
A surface-reinforced bitumen roofing membrane that includes a bitumen compound layer, a fiber mat that is position on or above at least a portion of a top surface of said bitumen compound layer, a bleed blocker layer located between said bitumen compound layer and said fiber mat, and a release liner;
- said bleed block layer includes a polymer material;
- said release liner is a) releasably positioned on a bottom surface of said surface-reinforced bitumen roofing membrane, and/or b) releasably positioned on a top surface of said surface-reinforced bitumen roofing membrane;
- said bitumen compound layer comprises by weight percent:
- Primary hydrocarbon compound
- 25-80 wt. %
- Filler
- 0.5-60 wt. %
- Polymer Modifier
- 0.05-25 wt. %
- Hydrocarbon Resin Process Oil
- 0.05-20 wt. %;
- and wherein said weight percentages of said bitumen compound layer excludes any internal reinforcement layer in said bitumen compound layer.
A surface-reinforced bitumen roofing membrane that includes a bitumen compound layer, a fiber mat that is position on or above at least a portion of a top surface of said bitumen compound layer, a bleed blocker layer located between said bitumen compound layer and said fiber mat, and a liquid applied coating that partially or fully encapsulates said fiber mat and/or partially or fully impregnates said fiber mat;
- said bleed block layer includes a polymer material;
- said bitumen compound layer comprises by weight percent:
- Primary hydrocarbon compound
- 25-80
- wt. %
- Filler
- 0.5-60
- wt. %
- Polymer Modifier
- 0.05-25
- wt. %
- Hydrocarbon Resin Process Oil
- 0.05-20
- wt. %;
- and wherein said weight percentages of said bitumen compound layer excludes any internal reinforcement layer in said bitumen compound layer.
A method for using a roof membrane comprising:
- a) providing a surface-reinforced bitumen roofing membrane that includes a bitumen compound layer, a fiber mat that is position on or above at least a portion of a top surface of said bitumen compound layer, a bleed blocker layer located between said bitumen compound layer and said fiber mat, and a release liner;
- said bleed block layer includes a polymer material;
- said release liner is a) releasably positioned on a bottom surface of said surface-reinforced bitumen roofing membrane, and/or b) releasably positioned on a top surface of said fiber mat surface-reinforced bitumen roofing membrane;
- said bitumen compound layer comprises by weight percent:
- Primary hydrocarbon compound
- 25-80
- wt. %
- Filler
- 0.5-60
- wt. %
- Polymer Modifier
- 0.05-25
- wt. %
- Hydrocarbon Resin Process Oil
- 0.05-20
- wt. %;
- and wherein said weight percentages of said bitumen compound layer excludes any internal reinforcement layer in said bitumen compound layer;
- and
- b) applying said surface-reinforced bitumen roofing membrane on to a roof surface.
A method for using a roof membrane comprising:
- a) providing a surface-reinforced bitumen roofing membrane that includes a bitumen compound layer, a fiber mat that is position on or above at least a portion of a top surface of said bitumen compound layer, a bleed blocker layer located between said bitumen compound layer and said fiber mat, and a liquid applied coating that partially or fully encapsulates said fiber mat and/or partially or fully impregnates said fiber mat;
- said bleed block layer includes a polymer material;
- said bitumen compound layer comprises by weight percent:
- Primary hydrocarbon compound
- 25-80
- wt. %
- Filler
- 0.5-60
- wt. %
- Polymer Modifier
- 0.05-25
- wt. %
- Hydrocarbon Resin Process Oil
- 0.05-20
- wt. %;
- and wherein said weight percentages of said bitumen compound layer excludes any internal reinforcement layer in said bitumen compound layer;
- and
- b) applying said surface-reinforced bitumen roofing membrane on to a roof surface.
A surface-reinforced bitumen roofing membrane that includes a bitumen compound layer, a fiber mat that is position on or above at least a portion of a top surface of said bitumen compound layer, a bleed blocker layer located between said bitumen compound layer and said fiber mat, and one or more of a) a release liner that is i) releasably positioned on a bottom surface of said surface-reinforced bitumen roofing membrane, and/or ii) releasably positioned on a top surface of said surface-reinforced bitumen roofing membrane, and/or b) a liquid applied coating that partially or fully encapsulates said fiber mat and/or partially or fully impregnates said fiber mat;
- said bitumen compound layer includes primary hydrocarbon compound, filler and one or more of polymer modifier and/or hydrocarbon resin process oil;
- said bleed block layer includes a polymer material.
Dependencies are inferred from the claim text.