Supported catalyst systems containing a silocon bridged, anthracenyl substituted bis-biphenyl-phenoxy organometallic compound for making polyethylene and polyethylene copolymer resins in a gas phase polymerization reactor
AssigneeDow Global Technologies LLC
InventorsAndrew M. Camelio, Rhett A. Baillie, Brad C. Bailey, Johnathan E. DeLorbe, Hien Q. Do, David M. Pearson, Philip P. Fontaine
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Abstract
Embodiments of the present application are directed to supported catalyst systems that include a metal-ligand complex having the structure of formula (I):
Claims15
A supported catalyst system comprising a metal-ligand complex disposed on one or more support materials, wherein the metal-ligand complex has a structure according to formula (I):
- wherein:
- M is titanium, zirconium, or hafnium;
- n is 1, 2, or 3;
- each X is a monodentate ligand independently chosen from (C1-C50)hydrocarbyl, (C1-C50)heterohydrocarbyl, (C6-C50)aryl, (C4-C50)heteroaryl, halogen, —N(RN)2, N(RN)CORC, —OR, —OPh, —OAr and —H;
- the metal-ligand complex is overall charge-neutral;
- each Z is independently chosen from —O—, —S—, (C6-C50)aryl, (C2-C50)heteroaryl, N(C1-C50)hydrocarbyl, N(C1-C50)aryl, P(C1-C50)aryl, and P(C1-C50)hydrocarbyl;
- R9 and R10 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R11 and R12 are independently chosen from halogen, (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R1-R8 are each independently (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R13 and R14 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R15 and R16 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R17 and R18 are both:
- (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl,
- H, where R19-23 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- and
- Each R, RC and RN are independently chosen from —H, (C1-C50)hydrocarbyl, and (C1-C50)heterohydrocarbyl.
A method for producing a supported activated metal-ligand catalyst, the method comprising:
- contacting one or more support materials and one or more activators with a metal-ligand complex in an inert hydrocarbon solvent to produce the supported activated metal-ligand catalyst, wherein the metal-ligand complex has a structure according to formula (Ib):
- wherein:
- A− is an anion;
- M is titanium, zirconium, or hafnium;
- n is 1, 2, or 3;
- each X is a monodentate ligand independently chosen from (C1-C50)hydrocarbyl, (C1-C50)heterohydrocarbyl, (C6-C50)aryl, (C4-C50)heteroaryl, halogen, —N(RN)2, N(RN)CORC, —OR, —OPh, —OAr and —H;
- each Z is independently chosen from —O—, —S—, (C6-C50)aryl, (C2-C50)heteroaryl, N(C1-C50)hydrocarbyl, N(C1-C50)aryl, P(C1-C50)aryl, and P(C1-C50)hydrocarbyl;
- R9 and R10 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R11 and R12 are independently chosen from halogen, (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R1-R8 are each independently (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R13 and R14 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R15 and R16 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R17 and R18 are both:
- (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl,
- or —H, where R19-23 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- and
- Each R, RC and RN are independently chosen from —H, (C1-C50)hydrocarbyl, and (C1-C50)heterohydrocarbyl.
A process for producing a polyethylene or a polyethylene copolymer resin in a gas phase polymerization reactor comprising:
- contacting ethylene and, optionally, one or more (C3-C12)α-olefin comonomers with a supported activated metal-ligand catalyst in a gas-phase polymerization reactor, wherein the supported activated metal-ligand catalyst comprises a metal-ligand complex disposed on one or more support materials and one or more activators;
- wherein the metal-ligand complex has a structure according to formula (Ib):
- wherein:
- A− is an anion;
- M is titanium, zirconium, or hafnium;
- n is 1, 2, or 3;
- each X is a monodentate ligand independently chosen from (C1-C50)hydrocarbyl, (C1-C50)heterohydrocarbyl, (C6-C50)aryl, (C4-C50)heteroaryl, halogen, —N(RN)2, N(RN)CORC, —OR, —OPh, —OAr and —H;
- each Z is independently chosen from —O—, —S—, (C6-C50)aryl, (C2-C50)heteroaryl, N(C1-C50)hydrocarbyl, N(C1-C50)aryl, P(C1-C50)aryl, and P(C1-C50)hydrocarbyl;
- R9 and R10 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R11 and R12 are independently chosen from halogen, (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R1-R8 are each independently (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R13 and R14 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R15 and R16 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- R17 and R18 are both:
- (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl,
- or —H, where R19-23 are independently chosen from (C1-C20)hydrocarbyl, (C1-C20)heterohydrocarbyl and —H;
- and
- Each R, RC and RN are independently chosen from —H, (C1-C50)hydrocarbyl, and (C1-C50)heterohydrocarbyl.
Dependencies are inferred from the claim text.