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US 2024/0405690 A1Published application
Pulse inverter and power module for such a pulse inverter
AssigneesVolkswagen Aktiengesellschaft, Audi AG
InventorsJan ZACHARIAE, Holger AMECKE, Viktor MAZNOV, Daniel RUPPERT
Life of this patent
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Abstract
A pulse inverter and to a power module for such a pulse inverter. The power module has a hard encapsulation body in which the power module lug is embedded, which can be connected in a lap weld to a lug leading to a DC link capacitor. The power module lug is supported on its side, opposite the lug, on a load-bearing hard encapsulation material of the hard encapsulation body, which material acts as a counterholder in the welding process.
Claims10
A pulse inverter for a drive unit of an electrically powered vehicle, comprising:
- a mounting support to which a DC link capacitor and at least one power module are attached, which are in a welded joint, in particular a lap weld, via lugs, the power module comprising a hard encapsulation body in which the power module lug is embedded, the pulse inverter being manufactured in the following process steps:
- a premounting step in which the DC link capacitor and the power module are premounted on the mounting support;
- a welding step, in which the power module lug and a lug, overlapping therewith and leading to the DC link capacitor, are pressed onto a counterholder using a hold-down device with the formation of a zero gap, and then welded together,
- wherein the counterholder is a materially uniform and integral component of the hard encapsulation body so that in the welding step the overlapping lugs are supported on the load-bearing hard encapsulation material, which acts as a counterholder.
1 more element
Dependencies are inferred from the claim text.