Method for manufacturing a brake pad preform and a brake pad, and related brake pad

Abstract

A method for manufacturing a brake pad preform for disc brakes is provided. The method involves preparing a thermosetting mixture by mixing a polymer resin in liquid form or particle powder form and ceramic particles in powder form, combining the thermosetting mixture with a carbonaceous material composed of carbon fibers to obtain a molding compound, molding the molding compound by compaction and heat treatment to obtain a crude preform, and subjecting the crude preform to a pyrolysis treatment to obtain the brake pad preform. A brake pad preform or a brake pad obtained by the manufacturing method is composed of a carbon-carbon composite composed of a matrix of carbonaceous material and carbon fibers in which the ceramic particles are uniformly dispersed in the matrix of carbonaceous material.

Dependencies are inferred from the claim text.