Construction material compositions having high early and late strength
AssigneeBASF SE
InventorsHarald GRASSL, Joachim DENGLER, Roswitha MUSSNER, Zsolt SZENTMIKLOSI
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Abstract
The present invention relates to a binder composition comprising Portland cement clinker, calcium sulfate, an inorganic sulfate source having a solubility higher than 100 g/l at 20° C. polyalcohol and/or metal salts thereof, a carbonate selected of the group consisting of organic carbonate, alkali carbonate, and mixtures thereof, a component F), and dispersant having a charge density of more than 0.80 μeq/g.
Claims16
1-15. (canceled)
A binder composition comprising
- A) Portland cement clinker in an amount of 25 to 94.089 wt.-%;
- B) calcium sulfate x H2O in an amount of 5 to 20 wt.-%, wherein x is selected from 0 to 2;
- C) an inorganic sulfate source having a solubility higher than 100 g/l at 20° C. in an amount of 0.3 to 10 wt.-%;
- D) polyalcohol and/or metal salts thereof in an amount of 0.2 to 5 wt.-%;
- E) a carbonate selected of the group consisting of organic carbonate, alkali carbonate, and mixtures thereof, in an amount of 0.3 to 5 wt.-%;
- F) a component F) selected from the group consisting of a compound of formula (I), a polycondensate of said compound of formula (I), and mixtures thereof, wherein formula (I) is represented by
- wherein
- R1 is OH;
- R2 is H, OH, C1-C6 alkoxy, —SO2X, —SO3X, —OSO3X, —PO, —PO3X2, —OPO3X2, —Z—COOX or —CH(OH)—SO3X;
- R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 6 OH or C1-C6 alkoxy;
- m is 0 or 1;
- or
- R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0;
- R4 is COOY or SO3X;
- X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation;
- Y=is selected from X, C1-C6 alkyl or phenyl;
- and
- Z is CH2 or CH(OH), in an amount of 0.101 to 3.5 wt.-%;
- and
- G) dispersant having a charge density of more than 0.80 μeq/g in an amount of 0.01 to 1 wt.-%;
- each based on the total weight of the binder composition.
A method comprising utilizing a retarding mixture (RM) comprising
- RM1) a carbonate selected from the group consisting of organic carbonate, alkali carbonate, and mixtures thereof, in an amount of from 30 to 60 wt.-%;
- RM2) NR1R2R3 and/or metal salts thereof, wherein R1 to R3 are independently C1-C6-hydroxyalkyl, in an amount of from 5 to 20 wt.-%;
- RM3) R5—(CHOH)0—R4 and/or metal salts thereof, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, wherein o is an integer from 0-1, in an amount of from 10 to 30 wt.-%;
- RM4) a component RM4) selected from the group consisting of a compound of formula (I), a polycondensate of said compound of formula (I), and mixtures thereof, wherein formula (I) is represented by
- wherein
- R1 is OH;
- R2 is H, OH, C1-C6 alkoxy, —SO2X, —SO3X, —OSO3X, —PO, —PO3X2, —OPO3X2, —Z—OOX or —CH(OH)—SO3X;
- R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 6 OH or C1-C6 alkoxy;
- m is 0 or 1;
- or
- R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0;
- R4 is COOY or SO3X;
- X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation;
- Y=is selected from X, C1-C6 alkyl or phenyl;
- and
- Z is CH2 or CH(OH), in an amount of from 12 to 50 wt.-%;
- each based on the total weight of the retarding mixture (RM),
- and a dispersant having a charge density of more than 0.80 μeq/g for improving the spread and/or the compressive strength of a construction material composition comprising Portland cement clinker, calcium sulfate, sodium sulfate, and optionally supplementary cementitious material.
A method comprising utilizing a retarding mixture (RM) comprising
- RM1) a carbonate selected from the group consisting of organic carbonate, alkali carbonate, and mixtures thereof, in an amount of from 30 to 60 wt.-%;
- RM2) NR1R2R3 and/or metal salts thereof, wherein R1 to R3 are independently C1-C6-hydroxyalkyl, in an amount of from 5 to 20 wt.-%;
- RM3) R5—(CHOH)n—R4 and/or metal salts thereof, wherein R4 and R5 are independently C1-C6-hydroxyalkyl, wherein o is an integer from 0-1, in an amount of from 10 to 30 wt.-%;
- RM4) a component RM4) selected from the group consisting of a compound of formula (I), a polycondensate of said compound of formula (I), and mixtures thereof, wherein formula (I) is represented by
- wherein
- R1 is OH;
- R2 is H, OH, C1-C6 alkoxy, —SO2X, —SO3X, —OSO3X, —PO, —PO3X2, —OPO3X2, —Z—COOX or —CH(OH)—SO3X;
- R3 is H, COOX, C3-C6 alkyl which may be substituted by 1 to 6 OH or C1-C6 alkoxy;
- m is 0 or 1;
- or
- R1 and R2 taken together with the carbon atom to which they are attached form a carbonyl group provided m is 0;
- R4 is COOY or SO3X;
- X is selected from H or a cation equivalent Ka wherein K is selected from an alkali metal, alkaline earth metal, zinc, iron, ammonium or phosphonium cation and a is 1/n wherein n is the valency of the cation;
- Y=is selected from X, C1-C6 alkyl or phenyl;
- and
- Z is CH2 or CH(OH),
- in an amount of from 12 to 50 wt.-%;
- each based on the total weight of the retarding mixture (RM),
- and a dispersant having a charge density of more than 0.80 μeq/g for retarding the hardening of inorganic binder containing building material formulations and/or for producing building products.
Dependencies are inferred from the claim text.