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US 2024/0294426 A1Published application
Mitigation of corrosion in carbonated concrete based on low-calcium silicate cement
AssigneeSolidia Technologies, Inc.
InventorsJitendra Jain, Anuj Seth, Vahit Atakan, Ahmet Cuneyt Tas, Sadananda Sahu
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Abstract
Methods for producing compositions that prevent, mitigate or delay the onset of corrosion of iron or steel (e.g., plain carbon steel) components used as reinforcement or otherwise at least partially embedded in carbonated concrete composite materials and objects based on carbonatable calcium silicate cement are disclosed.
Claims27
A method of making a carbonated low calcium silicate cement-based material comprising:
- mixing a low calcium silicate cement with water, and filler particles comprising CaO or SiO2 having a particle size of 0.1 μm to 1000 μm, to form a wet mixture,
- casting the wet mixture in a mold, wherein the cast wet mixture has a plurality of pores that contain at least some of the water, wherein the water dissolves at least some elements from the low calcium silicate cement and/or the filler particles to produce a pore solution, wherein the pore solution in the cast wet mixture has a pH of 11.5 or greater;
- removing the cast wet mixture from the mold to obtain a porous body comprising pores containing the pore solution;
- and
- curing the porous body comprising pores containing the pore solution under the conditions of:
- a pressure from about atmospheric pressure to about 30 psi, a temperature in the range from about 30° C. to about 90° C., a relative humidity of about 10% to about 90%, an atmosphere of a CO2 gas concentration of about 15% to about 100%, and for a duration of about 8 hours to about 28 days, to form the low calcium silicate cement-based carbonated material comprising pores containing a modified pore solution, wherein the modified pore solution in the cured low calcium silicate cement-based carbonated composite material has a pH of at least 9.5.
3 more elements
Dependencies are inferred from the claim text.