Passivated silicon-carbon composite materials
AssigneeGroup14 Technologies, Inc.
InventorsHenry R. COSTANTINO, Avery J. SAKSHAUG, Abirami DHANABALAN, Christopher TIMMONS, Aaron M. Feaver
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Abstract
Passivated silicon-carbon composite materials and related processes are disclosed that overcome the challenges for providing amorphous nano-sized silicon entrained within porous carbon. Compared to other, inferior materials and processes described in the prior art, the materials and processes disclosed herein find superior utility in various applications, including energy storage devices such as lithium ion batteries.
Claims9
1-58. (canceled)
A hydrosilylation passivated silicon-carbon composite material, comprising:
- a) a porous carbon scaffold comprising a pore volume, wherein the pore volume comprises greater than 70% microporosity;
- b) nano-sized silicon domains disposed within pores of the porous carbon scaffold, wherein a surface of the nano-sized silicon domains comprises Si—R bonds, wherein R comprises:
- (i) an organic functional group comprising one or more of carbon, oxygen, nitrogen, and hydrogen;
- and,
- (ii) one or more optional halogen element;
- c) a silicon content of 30% to 60% by weight;
- d) a surface area of less than 30 m2/g;
- e) a Z of less than 10, wherein Z=1.875×[(M1100−M)/M1100]×100, wherein M1100 is a mass of the passivated silicon-carbon composite material at 1100° C. and M is the minimum mass of the passivated silicon-carbon composite material between 800° C. and 1100° C. when the passivated silicon-carbon composite material is heated under air from about 25° C. to about 1100° C., as determined by thermogravimetric analysis;
- and
- f) a φ of greater than or equal to 0.1, wherein φ=(Max peak height dQ/dV in Regime I)/(Max peak height dQ/dV in Regime III), wherein dQ/dV is measured in a half-cell coin cell, and Regime I is 0.8V-0.4V and Regime III is 0.15V-0V.
A chemical vapor passivated silicon-carbon composite material, comprising:
- a) a porous carbon scaffold comprising a pore volume, wherein the pore volume comprises greater than 70% microporosity;
- b) nano-sized silicon domains within pores of the porous carbon scaffold, wherein a surface of the nano-sized silicon domains comprises Si—H bonds;
- and
- c) a carbonaceous layer at least partially covering the silicon domains, wherein the chemical vapor passivated silicon-carbon composite material comprises:
- (i) a silicon content of 30% to 60% by weight;
- (ii) a surface area less than 30 m2/g;
- (iii) Z of less than 10, wherein Z=1.875×[(M1100−M)/M1100]×100, wherein M1100 is a mass of the passivated silicon-carbon composite material at 1100° C. and M is the minimum mass of the passivated silicon-carbon composite material between 800° C. and 1100° C. when the passivated silicon-carbon composite material is heated under air from about 25° C. to about 1100° C., as determined by thermogravimetric analysis;
- and
- (iv) a φ of greater than or equal to 0.1, wherein φ=(Max peak height dQ/dV in Regime I)/(Max peak height dQ/dV in Regime III), wherein dQ/dV is measured in a half-cell coin cell, and Regime I is 0.8V-0.4V and Regime III is 0.15V-0V.
Dependencies are inferred from the claim text.