Structure and method to form a stack field effect transistor with different channel oriented gate-all-around devices
AssigneeInternational Business Machines Corporation
InventorsShogo Mochizuki, Gen Tsutsui
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Abstract
A semiconductor device is provided. The semiconductor device includes a stacked field effect transistor (FET) structure. The stacked FET structure includes a bottom FET device and a top FET device. The bottom FET device has a vertically stacked gate-all-around (GAA) nanosheet (NS) structure and a first channel orientation. The top FET device is isolated from the bottom device and has a horizontally stacked structure and a second channel orientation differing from the first channel orientation.
Claims20
A semiconductor device, comprising:
- a stacked field effect transistor (FET) structure comprising bottom and top FET devices,
- the bottom FET device having a vertically stacked gate-all-around (GAA) nanosheet (NS) structure and a first channel orientation, and
- the top FET device being isolated from the bottom device and having a horizontally stacked structure and a second channel orientation differing from the first channel orientation.
A semiconductor device, comprising:
- a semiconductor substrate comprising an uppermost surface and a vertical fin extending upwardly from the uppermost surface;
- shallow trench isolation (STI) aside the vertical fin;
- a vertically stacked gate-all-around (GAA) nanosheet (NS) field effect transistor (FET) structure disposed on the vertical fin;
- a dielectric layer disposed on the vertically stacked GAA NS FET structure;
- a horizontally stacked GAA NS FET structure disposed on a portion of the dielectric layer;
- and
- high-k metal gate material surrounding the vertically stacked GAA NS FET structure and the horizontally stacked GAA NS FET structure.
A semiconductor device fabrication method, comprising:
- epitaxially growing a sacrificial semiconductor channel region on a bottom device comprising a vertically stacked horizontal fin structure having sacrificial layers between interlayer dielectric (ILD);
- patterning the sacrificial semiconductor channel region to a vertical fin structure;
- disposing a dielectric layer between the vertical fin structure and the vertically stacked horizontal fin structure;
- recessing the ILD to reveal the vertical fin structure;
- epitaxially growing vertical sacrificial layers and semiconductor layers horizontally on the vertical fin structure to form a horizontally stacked vertical fin structure;
- execution of dummy gate, inner spacer and source/drain (S/D) formation;
- and
- removing the sacrificial layers from the vertically stacked horizontal fin structure and from the horizontally stacked vertical fin structure.
Dependencies are inferred from the claim text.