Inkjet based roll with punch-out cards

A method of manufacturing a roll to produce a plurality of punch out cards on the roll, the method comprising,

• cutting a plurality of holes in a roll of a carrier sheet to form a plurality of cut-outs through the carrier sheet where the carrier sheet has a top side and a bottom side wherein the roll is at least 17 inches in width and the cut-outs are formed on the roll such that when the roll is cut to produce two 8½×11 sheets side by side widthwise across the roll, each sheet includes at least one cut out;
• for each cut-out, covering the cut-out from the bottom-side of the carrier sheet by applying to the bottom-side of the carrier sheet a first piece of material wherein the first piece of material comprises an adhesive on a first side of the first piece of material on which the card is adhered and is configured such that the second piece of a material is releasably attached to the first piece of material and wherein the first piece of material is made from an opaque material having an inkjet receptive coating and wherein the adhesive is not dried by ultra-violet (UV) light;
• for each cut-out, adhering within the cut-out a second piece of material in the form of a card to the first piece of material through the cut-out from the top side of the carrier sheet wherein the second piece of material is made from plastic;
• and
• perforating the first piece of material and the second piece of material from the bottom-side of the carrier sheet such that the cut is made first through the first piece of material and then the second piece of material.

A method of manufacturing a roll to produce a plurality of punch out cards on the roll, the method comprising,

• cutting a plurality of holes in a roll of a carrier sheet to form a plurality of cut-outs through the carrier sheet where the carrier sheet has a top side and a bottom side wherein the roll is at least 17 inches in width and the cut-outs are formed on the roll such that when the roll is cut to produce two 8½×11 sheets side by side widthwise across the roll, each sheet includes at least one cut out;
• for each cut-out, covering the cut-out from the bottom-side of the carrier sheet by applying to the bottom-side of the carrier sheet a first piece of material wherein the first piece of material comprises an adhesive on a first side of the first piece of material on which the card is adhered and is configured such that the second piece of a material is releasably attached to the first piece of material and wherein the first piece of material comprises an inkjet receptive coating;
• for each cut-out, adhering within the cut-out a second piece of material in the form of a card to the first piece of material through the cut-out from the top side of the carrier sheet wherein the second piece of material is made from plastic and wherein the distance between an edge of the cut-out and a nearest edge of the second sheet of material in the cut-out is or about 1/64 inches or less;
• and
• perforating the first piece of material and the second piece of material from the bottom-side of the carrier sheet such that the cut is made first through the first piece of material and then the second piece of material.