Composite Low-twist Yarn Towel and Production Method Thereof

A method of producing a composite low-twist yarn product comprising the steps of:

• forming a terry yarn that comprises a composite low-twist yarn that is composed of first and second yarns of different thickness, the first yarn comprising a fine count yarn that is a synthetic fiber spun yarn or a filament yarn with a weight not higher than 27.8 g/km, and the second yarn is a thick count yarn that is a pure cotton yarn or a blended yarn with pure cotton and other fibers with a weight not less than 18.2 g/km, and the twist factor of the thick count yarn is not higher than 295;
• and
• warping a ground warp yarn and the composite low-twist yarn that serves as a low-twist pile warp yarn;
• and
• weaving on a towel loom or a warp loom using the ground warp yarn, the composite low-twist yarn and a weft yarn to form the low-twist yarn product.

A method of producing a composite low-twist yarn towel, comprising the steps of:

• (i) using a spinning device to spin a fine-count yarn that comprises a synthetic staple fiber or a regenerated cellulose fiber or mixtures thereof, wherein a weight of the spun fine-count yarn is not more than 27.8 g/km, and a twisting direction of the spun fine-count yarn is not fixed;
• (ii) spinning a thick-count yarn using the spinning device to conduct opening, removing impurities, combing and drawing to a cotton fiber or a mixed fiber of cotton and other fibers to form a thick yarn sliver, wherein a weight of spun thick-count yarn is not less than 18.2 g/km, and the twist factor of the spun thick yarn spun is not higher than 295;
• and wherein a twist direction of the spun thick-count yarn is the same twist direction as the spun fine-count yarn of step (i);
• (iii) combining the spun fine-count and spun thick-count yarns formed in steps (i) and (ii) on a doubling machine;
• (iv) twisting the combined yarn of step (iii) in an opposite twist direction as that of the thick-count yarn and fine-count yarn spun in steps (i) and (ii) to form a terry yarn, wherein a number of twists of the composite low-twist yarn is no higher than 30 per decimeter;
• (v) conduct winding for the yarns made in step (iv), and prepare for dyeing or warping;
• and
• (vi) weaving on a towel loom or a warp loom the ground warp yarn, the terry yarn and a weft yarn to form the composite low-twist yarn towel.