Method for manufacturing silicon carbide epitaxial substrate
AssigneeSumitomo Electric Industries, Ltd.
InventorHironori ITOH
Life of this patent
Estimating the term…
Abstract
In a step of calculating formation conditions for the second silicon carbide layer, a formation time of the second silicon carbide layer is calculated as a value obtained by multiplying a value obtained by dividing the second thickness by the first thickness, by the first formation time, and a flow rate of a second ammonia gas in a step of forming the second silicon carbide layer by epitaxial growth is calculated as a value obtained by multiplying a value obtained by dividing the second concentration by the first concentration, by the first flow rate.
Claims8
A method for manufacturing a silicon carbide epitaxial substrate, the method comprising:
- forming a first silicon carbide layer on a first silicon carbide substrate by epitaxial growth, using a first ammonia gas as a dopant gas;
- measuring a thickness of the first silicon carbide layer and a carrier concentration of the first silicon carbide layer;
- calculating formation conditions for a second silicon carbide layer;
- and
- forming the second silicon carbide layer on a second silicon carbide substrate by epitaxial growth, using a second ammonia gas as a dopant gas, wherein
- when a flow rate of the first ammonia gas in the forming of the first silicon carbide layer by epitaxial growth is defined as a first flow rate, a formation time of the first silicon carbide layer in the forming of the first silicon carbide layer by epitaxial growth is defined as a first formation time, the thickness of the first silicon carbide layer is defined as a first thickness, the carrier concentration of the first silicon carbide layer is defined as a first concentration, a target thickness of the second silicon carbide layer is defined as a second thickness, and a target carrier concentration of the second silicon carbide layer is defined as a second concentration,
- in the calculating of the formation conditions for the second silicon carbide layer, a second formation time of the second silicon carbide layer is calculated as a value obtained by multiplying a value obtained by dividing the second thickness by the first thickness, by the first formation time, and a second flow rate of the second ammonia gas in the forming of the second silicon carbide layer by epitaxial growth is calculated as a value obtained by multiplying a value obtained by dividing the second concentration by the first concentration, by the first flow rate,
- in the forming of the second silicon carbide layer by epitaxial growth, the second silicon carbide layer is formed using the second formation time and the second flow rate, and
- the forming of the first silicon carbide layer by epitaxial growth and the forming of the second silicon carbide layer by epitaxial growth are performed using an identical apparatus.
Dependencies are inferred from the claim text.