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US 2022/0035247 A1Published application
Underlayer for photoresist adhesion and dose reduction
AssigneeLam Research Corporation
InventorsSamantha S.H. Tan, Jun Xue, Mary Anne Manumpil, Jengyi Yu, Da Li
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Abstract
This disclosure relates generally to a patterning structure including an underlayer and an imaging layer, as well as methods and apparatuses thereof. In particular embodiments, the underlayer provides an increase in radiation absorptivity and/or patterning performance of the imaging layer.
Claims82
-8. (canceled)
A patterning structure, comprising:
- a substrate comprising a partially fabricated semiconductor device film stack;
- a radiation-sensitive imaging layer disposed over the substrate;
- and
- an underlayer disposed between the substrate and the imaging layer,
- wherein the underlayer comprises a vapor deposited film of hydronated carbon doped with oxygen (O), silicon (Si), nitrogen (N), tungsten (W), boron (B), iodine (I), chlorine (Cl), or a combination of two or more of any of these, and
- wherein the film has a thickness of no more than about 25 nm or a thickness of about 2 to 20 nm.
3 more elements
A method of making a patterning structure, comprising:
- providing a substrate;
- depositing an underlayer on the substrate, wherein the underlayer is configured to increase adhesion between the substrate and the photoresist and/or reduce radiation dose for effective photoresist exposure;
- and
- forming a radiation-sensitive imaging layer on the underlayer, wherein
- the substrate is a partially fabricated semiconductor device film stack;
- the substrate further comprises or is a hardmask, amorphous carbon film, amorphous hydrogenated carbon film, silicon oxide film, silicon nitride film, silicon oxynitride film, silicon carbide film, silicon boronitride film, amorphous silicon film, polysilicon film, or a combination thereof;
- the imaging layer comprises a tin oxide-based photoresist or a tin oxide hydroxide-based photoresist;
- and
- the underlayer comprises a vapor deposited film of hydronated carbon doped with oxygen (O), silicon (Si), nitrogen (N), tungsten (W), boron (B), iodine (I), chlorine (Cl), or a combination of two or more of any of these, wherein the film has a thickness of no more than 25 nm.
6 more elements
(canceled)
A method of depositing an underlayer, the method comprising:
- providing a substrate in a process chamber;
- and
- depositing by a plasma enhanced chemical vapor deposition (PECVD) process a hydronated carbon film on a surface of the substrate, wherein the hydronated carbon film is a low density film.
(canceled)
Dependencies are inferred from the claim text.