Tool Having Composite Housing

Abstract

A power tool includes a tool housing and a mechanism disposed inside the tool housing. The tool housing has a composite structure that includes an outer layer and an inner layer. The outer layer provides an outer surface of the power tool housing and comprises a first material. The outer layer is an assembly of concave shell portions joined along parting lines. The inner layer is disposed on an inner surface of at least a portion of the outer layer so as to be disposed between the portion of the outer layer and the mechanism. The inner layer comprises a second material. The first material has a density that is at least three times the density of the second material. The inner layer has a peripheral edges that are offset relative to the parting lines such that the inner layer extends continuously across the parting lines.

Dependencies are inferred from the claim text.