Detachable bi-layered glove and method of manufacturing thereof

A method of manufacturing a chlorinated detachable bi-layered glove, wherein the method comprises the steps of:

• i. dipping a former into a coagulant solution to produce a coagulant layer coated on the former;
• ii. drying the coagulant layer coated on the former obtained in step (i) to produce a dried coagulant layer coated on the former;
• iii. dipping the dried coagulant layer coated on the former obtained in step (ii) into first latex formulation to produce a first latex layer coated on the former;
• iv. drying the first latex layer coated on the former obtained in step (iii) to produce a dried first latex film coated on the former;
• v. beading the dried first latex film coated on the former obtained in step (iv) to produce a beaded latex film coated on the former;
• vi. curing the beaded latex film coated on the former obtained in step (v) to produce a cured latex film coated on the former;
• vii. dipping the cured latex film coated on the former obtained in step (vi) into an adhesive solution to produce an adhesive layer coated on the first latex film;
• viii. drying the adhesive layer coated on the first latex film obtained in step (vii) to produce a dried adhesive layer coated on the first latex film;
• ix. dipping the dried adhesive layer coated on the first latex film obtained in step (viii) into second latex formulation to produce a second latex layer coated on the adhesive layer;
• x. drying the second latex layer coated on the adhesive layer obtained in step (ix) to produce a dried second latex film coated on the adhesive layer;
• xi. pre-leaching the dried second latex film coated on the adhesive layer obtained in step (x) to produce a pre-leached detachable bi-layered latex film coated on the former;
• xii. beading the pre-leached detachable bi-layered latex film coated on the former obtained in step (xi) to produce a beaded detachable bi-layered latex film coated on the former;
• xiii. curing the beaded detachable bi-layered latex film coated on the former obtained in step (xiii) to produce a cured detachable bi-layered glove coated on the former;
• xiv. cooling the cured detachable bi-layered glove coated on the former obtained in step (xiii) to produce a cooled detachable bi-layered glove coated on the former;
• xv. chlorinating the cooled detachable bi-layered glove coated on the former obtained in step (xiv) to produce a chlorine treated detachable bi-layered glove coated on the former;
• xvi. post-leaching the chlorine treated detachable bi-layered glove coated on the former obtained in step (xv) to produce a post-leached detachable bi-layered glove coated on the former;
• and
• xvii. drying the post-leached detachable bi-layered glove coated on the former obtained in step (xvi) to produce the chlorinated detachable bi-layered glove,
• wherein the adhesive layer produced in the step (vii) includes a wetting agent, a latex coagulating agent, a synthetic organic polymer and water, wherein the wetting agent is used in an amount ranging between 0.40% to 0.80% by weight of the adhesive layer, wherein the latex coagulating agent is used in an amount ranging between 17.00% to 20.00% by weight of the adhesive layer, wherein the synthetic organic polymer is used in an amount ranging between 10.00% to 14.00% by weight of the adhesive layer and wherein water is used in an amount ranging between 65.20% to 72.60% by weight of the adhesive layer.

A method of manufacturing a polymer coated detachable bi-layered glove, wherein the method comprises the steps of:

• i. dipping a former into a coagulant solution to produce a coagulant layer coated on the former;
• ii. drying the coagulant layer coated on the former obtained in step (i) to produce a dried coagulant layer coated on the former;
• iii. dipping the dried coagulant layer coated on the former obtained in step (ii) into first latex formulation to produce a first latex layer coated on the former;
• iv. drying the first latex layer coated on the former obtained in step (iii) to produce a dried first latex film coated on the former;
• v. beading the dried first latex film coated on the former obtained in step (iv) to produce a beaded latex film coated on the former;
• vi. curing the beaded latex film coated on the former obtained in step (v) to produce a cured latex film coated on the former;
• vii. dipping the cured latex film coated on the former obtained in step (vi) into an adhesive solution to produce an adhesive layer coated on the first latex film;
• viii. drying the adhesive layer coated on the first latex film obtained in step (vii) to produce a dried adhesive layer coated on the first latex film;
• ix. dipping the dried adhesive layer coated on the first latex film obtained in step (viii) into second latex formulation to produce a second latex layer coated on the adhesive layer;
• x. drying the second latex layer coated on the adhesive layer obtained in step (ix) to produce a dried second latex film coated on the adhesive layer;
• xi. pre-leaching the dried second latex film coated on the adhesive layer obtained in step (x) to produce a pre-leached detachable bi-layered latex film coated on the former;
• xii. dipping the pre-leached detachable bi-layered latex film obtained in step (xi) into polymer solution to produce a polymer coated detachable bi-layered latex film;
• xiii. beading the polymer coated detachable bi-layered latex film coated on the former obtained in step (xii) to produce a beaded detachable bi-layered latex film coated on the former;
• xiv. curing the beaded detachable bi-layered latex film coated on the former obtained in step (xiii) to produce a cured detachable bi-layered glove coated on the former;
• xv. post-leaching the cured detachable bi-layered glove coated on the former obtained in step (xiv) to produce a post-leached detachable bi-layered glove coated on the former;
• xvi. drying the post-leached detachable bi-layered glove coated on the former obtained in step (xvi) to produce the polymer coated detachable bi-layered glove,
• wherein the adhesive layer produced in the step (vii) includes a wetting agent, a latex coagulating agent, a synthetic organic polymer and water, wherein the wetting agent is used in an amount ranging between 0.40% to 0.80% by weight of the adhesive layer, wherein the latex coagulating agent is used in an amount ranging between 17.00% to 20.00% by weight of the adhesive layer, wherein the synthetic organic polymer is used in an amount ranging between 10.00% to 14.00% by weight of the adhesive layer and wherein water is used in an amount ranging between 65.20% to 72.60% by weight of the adhesive layer.