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US 2021/0340772 A1Published application
Magnesium-oxide wall tiles for modular wall systems
AssigneeDirtt Environmental Solutions Ltd.
InventorsGeoff William GOSLING, Hans Gunther WISSNER, Trevor Samuel DIDLUCK
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Abstract
A magnesium-oxide wall tile for use in a modular wall system includes a plurality of layers. The plurality of layers includes an inner core comprising magnesium-oxide and having a length and a height and a front face and a back face. plurality of layers also includes a thermofoil layer disposed over at least one face of the inner core.
Claims20
A magnesium-oxide wall tile for use in a prefabricated wall system, comprising:
- a plurality of layers, comprising:
- an inner core comprising magnesium-oxide and having a length and a height and a front face and a back face;
- an intermediate layer disposed on the inner core;
- and
- a thermofoil layer disposed over at least one face of the inner core.
2 more elements
A prefabricated wall system, comprising:
- a magnesium-oxide wall tile comprising:
- an inner core comprising magnesium-oxide;
- a thermofoil layer disposed over at least one side of the inner core;
- and
- an attachment protrusion affixed to a back face of the magnesium-oxide wall tile;
- a vertical structural component;
- a horizontal structural component affixed to the vertical structural component;
- and
- a connection component configured to engage with the attachment protrusion of the magnesium-oxide wall tile, wherein:
- the connection component is positioned on the horizontal structural component for removably securing the magnesium-oxide wall tile to the horizontal structural component.
7 more elements
A method of forming a prefabricated magnesium-oxide wall tile, comprising:
- obtaining an inner core comprising a magnesium-oxide panel;
- cutting the magnesium-oxide panel to a desired length and height;
- disposing an intermediate layer comprising a smooth resin-impregnated paper on the inner core;
- and
- thermoforming a thermofoil layer over at least one side of the inner core, wherein the thermofoil layer is thermoformed at least partially over the intermediate layer.
2 more elements
Dependencies are inferred from the claim text.