Custom Foam Mattress Design System

A custom sleep system comprising:

• a mattress having first and second lateral sections;
• the first lateral section comprising:
• a first upper layer having a plurality of removable segments arranged such that a first removable segment is positioned at a head of the mattress and a second removable segment is positioned adjacent the first removable segment at a first transition point determined by a first intended user's body characteristics;
• a first lower layer having a plurality of removable segments arranged such that a third removable segment is positioned at the head of the mattress and a fourth removable segment is positioned adjacent the third removable segment at a second transition point that is offset a first distance from the first transition point the second lateral section comprising:
• a second upper layer having a plurality of removable segments arranged such that a fifth removable segment is positioned at the head of the mattress and a sixth removable segment is positioned adjacent the fifth removable segment at a third transition point determined by a second intended user's body characteristics;
• a second lower layer having a plurality of removable segments arranged such that a seventh removable segment is positioned at the head of the mattress and an eighth removable segment is positioned adjacent the seventh removable segment at a fourth transition point that is offset a second distance from the third transition point;
• and
• a sealable case for retaining the mattress;
• wherein the first and second distances are each measured along a longitudinal axis of the mattress;
• wherein each of the removable segments of the first lateral section of the mattress have different densities that are determined by the first intended user's body characteristics and preferred sleep position, and each of the removable segments of the second lateral section of the mattress have different densities that are determined by the second intended user's body characteristics and preferred sleep position;
• and
• a plurality of pillows comprising a first pillow and a second pillow, each of the plurality of pillows is matched to one of the first or second intended user's sleeping position and body characteristics and is further matched to the first or second lateral section such that the first and second pillows respectively correspond to the first and second lateral sections and that the first and second pillows have different densities and/or shapes to match the respective user's body characteristics and sleeping position wherein the sleeping position of each user is selected as one of belly, back or side sleeper.

A method of providing a custom mattress comprising:

• providing a lower foam layer configured for insertion into a case, the lower foam layer having at least a first removable segment configured to be positioned at a head of the case and a second removable segment configured to be located adjacent the first removable segment at a first lower transition point;
• providing an upper foam layer configured to be placed onto the lower foam layer, the upper foam layer having at least a third removable segment configured to be positioned at the head of the case and a fourth removable segment configured to be placed adjacent the third removable segment at a first upper transition point;
• wherein the first, second, third and fourth removable segments each have a density and length measured along a longitudinal axis of the custom mattress and selected based on a first intended user's intended sleeping position and body characteristics;
• and
• providing a custom pillow matched to the lower and upper foam layers based on the first intended user's intended sleeping position and body characteristics wherein the custom pillows has a density and/or shape designed according to the first intended user's body characteristics and preferred sleep position;
• providing the case configured to receive and seal around the lower and upper foam layers.