Method and System for Producing Slabs, Tiles or Sheets of Artificial Stone with a Wide Vein Effect
AssigneeCosentino Research & Development, S.L.
InventorsSalvador Cristobal RODRIGUEZ GARCIA, Carmen Maria MONTERO PEREZ
Life of this patent
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Abstract
The present invention relates to a method and a system for producing slabs, tiles or sheets of artificial stone, with a wide vein effect, which comprise inorganic particles of different sizes and hardened binders, and which simulate the appearance that some types of natural stone have, as well as the slabs, tiles or sheets of artificial stone obtained by means of said method and system.
Claims15
A method for manufacturing slabs, tiles or sheets of artificial stone with a wide vein effect, which comprises the following steps:
- a) a template is positioned on a surface, the template comprising gaps and islands, wherein the islands correspond to at least one vein of the article to be manufactured;
- b) a first mixture is discharged, which comprises inorganic particles and an unhardened binder, onto the template, by means of a first distributor device, such that said first mixture rests on the surface and fills at least a portion of the gaps of the template;
- c) the template is removed, obtaining a layer of the first mixture with cavities in said layer, defined by the positions of the islands of the template;
- d) a second mixture is discharged, which comprises inorganic particles and an unhardened binder, in order to fill at least a portion of the cavities in the layer of the first mixture with said second mixture;
- e) the resulting layer of the combination of first and second mixtures is compacted, and a hardening process is carried out, in order to obtain the slab, tile or sheet of artificial stone with a vein effect;
- characterised in that in step d) said second mixture is discharged in a localised manner on the cavities in the layer of the first mixture, by means of a second distributor device, which comprises a collector, the bottom opening of which has, in at least one direction, a width less than or equal to the maximum width of the cavities, said second device moving along at least a portion of the cavities, filling at least partially a portion of said cavities with the second mixture.
A system for manufacturing a slab, tile or sheet of artificial stone with a vein effect, particularly wide veins, which fills, with a filling mixture, irregular cavities present in a first substrate layer, system comprising a distributor device assembled on a robotic device, characterised in that the distributor device comprises:
- i. a hopper for storing the filling mixture, which has a top opening and a bottom one,
- ii. a conveyor belt located underneath the bottom opening of the hopper, and
- iii. a collector, with a top opening and a bottom one, which collects the filling mixture discharged from the conveyor belt and deposits it in the cavities to be filled with the substrate.
Dependencies are inferred from the claim text.