Monolithic thermocasting of polymer mixtures for architectural applications

A method of monolithic thermocasting of a combination polymer and solid material for architectural purposes, the method comprising:

• obtaining a polymer;
• obtaining a solid material;
• combining the polymer and the solid material to form a combination mixture;
• inserting the combination mixture within a mold cavity of a monolithic thermocasting system;
• applying heat to the mold cavity to a temperature sufficient to transition the polymer to a liquid phase to produce a conglomerate of polymer and solid material.

A thermocasting system for thermocasting polymer and solid material, the thermocasting system comprising:

• a mold cavity sized to receive the polymer and solid material and shaped to form an architectural member;
• a heater element configured for outputting thermal energy to the mold cavity to heat the polymer and solid material, the thermal energy being sufficient to thermocast the polymer and solid material to a combined building material;
• and
• a. manipulation device configured to rotate the mold cavity and heater element simultaneously with thermocasting the polymer and solid material.