Manufacturing Method For Highly Filled Urethane Foams

A manufacturing method for forming highly filled foam comprising the steps of:

• dispensing one or more precursor chemicals and one or more fillers suitable to form a highly filled foam into a portable mixing container with a dispensing unit, said filler comprising thermally conductive fibers to enhance a thermal conductivity of said highly filled foam for increased heating or cooling transfer;
• preparing said mixing container for mixing in a mixing machine;
• mixing said precursor chemicals and said fillers with said mixing machine using a dual axis mixing technique with which said mixing container is displaced about multiple axes to thoroughly mix said precursor chemicals and said fillers into an uncured highly filled foam;
• curing said uncured highly filled foam within a mold chamber defined by one of said mixing container and a mold tool;
• and
• forming an end product from said highly filled foam after said curing, said fillers enhancing said highly filled foam for improved heating or cooling characteristics to increase heat transfer through said end product